Thursday, 30 March 2017 09:09

Lucart recycle used beverage cartons into sanitary paper: a successful practice of circular economy in Novo Mesto Slovenia

Written by 
Rate this item
(0 votes)

Komunala Novo mesto d.o.o. was the first municipal services company in Slovenia to take part in a pilot project to close the materials cycle for waste milk, juice and other beverage cartons (used beverage cartons or UBCs). Through a series of specially designed activities, they were encouraging schools and households to collect UBCs separately and to pass as many of them on for recycling as possible. This was part of Novo Mesto’s efforts to gradually establish its own closed materials loop for waste BCs, thereby securing enough raw materials to produce its own supply of sanitary paper over the long term.

Komunala Novo mesto provides municipal services for eight municipalities covering a total population of 65,000. This population disposes enough waste milk and juice UBCs per year in yellow containers or bags to provide just enough resource of cellulose for the production of annual quantity of sanitary paper used by local public institutions – municipal government offices, schools, nursery schools, health centers, libraries and the like. Around 45 hectares of woodland would have to be felled to make this quantity of sanitary paper; but if all UBCs in the area covered by Komunala Novo mesto were recycled into sanitary paper, this would meet the entirety of local needs and, moreover, save around 1,100 trees and provide total independency from primary resources. In a desire to lead the way in establishing this method of conserving the environment, Komunala Novo mesto has decided to take part in the pilot project.

The key partners in these efforts to close the materials cycle for UBCs in Novo mesto: Komunala Novo mesto, Slovenia; Dinos DROE Unirec waste packaging management company, Slovenia; LUCART, Italy; and EKO INICIATIVA - community of businesses and institutions that practice sustainable professional facility hygiene - set up and coordinated by VALTEX & Co., Slovenia. 

2017 03 30 090859

How does the process of closing the materials cycle for UBCs in Novo Mesto actually work?

Once the end users have emptied, cleaned and folded the waste packaging, and placed it in the designated yellow container, Komunala Novo mesto takes it to the collection center. There it is received by Dinos DROE Unirec, a waste packaging management company, and sent for further processing to the specialist Lucart company. Lucart then separates the cellulose and uses it as a secondary raw material for the production of sanitary paper. Residents of Novo Mesto and the surrounding municipalities are then able to reuse these products in schools, shopping centers and other institutions that are part of the EKO INICIATIVA community. This closes the materials cycle.

Niko Kumar, founder of EKO INICIATIVA says: ‘The municipal materials cycle established in eight Novo Mesto municipalities is the first in which residents, by carefully separating their waste, become actively responsible for the raw materials that go into making sanitary paper via a regular industrial process, for use in the municipal infrastructure of their home towns and villages and through existing and future members of EKO INICIATIVA. This is a practical example of a sustainable business and a sustainable way of life.

Selected schools and the general public involved in the project

Komunala Novo mesto began by choosing four primary schools to take part in the project. As part of a class competition, pupils received special bags to use at home to collect and separate waste UBCs. At collection days, four per year, the packaging collected was brought to school, where Komunala staff examined it and awarded stickers. The class that collected the most stickers by the end of the year was the class that most diligently, consistently, and correctly separated its waste packaging. It was declared the winner and received a prize.

The general public has also had the chance to take part, taking bags containing UBCs to the Komunala Novo mesto collection center and receiving a small gift from the EKO INICIATIVA community in return: paper tissues made from recycled cellulose.

Both activities were used to communicate the project with general public.

Sanitary paper from processed cellulose fibre from used beverage cartons 

The Fiberpack® logo (www.fiberpack.com) identifies the fibrous raw material obtained through Lucart exclusive treatment process of beverage cartons, which is used to produce Lucart Professional EcoNatural and Grazie Natural branded products.

The production process uses an innovative technology, which, by physical-mechanical action, separates the cellulose fibres found in beverage cartons from polyethylene and aluminium without using substances that are harmful to man or the environment. 

The fibres are therefore used to obtain tissue products, whereas aluminium and polyethylene are recovered in other industries to produce items for a number of end uses.

Fiberpack® products feature a light Havana brown colour because the cellulose fibres are not bleached. The products feature excellent resistance, absorbency and softness and are 100% ecological, EU Ecolabel and FSC® Recycled certified.  

Novo mesto project is a great example of the broader sustainability Company strategy which lead Lucart Group, considering tonnes of Fiberpack® products manufactured, to recover in 2013-2016 more than 2.8 billion beverage cartons, to save more than 1,200,000 trees and to avoid almost 73,500 tonnes of CO2.

Closing the materials cycle helps conserve natural resources and optimize waste management processes

Closing materials cycles, or what is known as the ‘circular economy’, is one of the mainstays of European Union policy currently and will be in the coming years, for this reason: our consumption is already at the level of twice the natural resources available. Establishing a circular economy means addressing the entire lifecycle of a product and its component materials, then defining the proportion of these materials that can be reused – and the form of reuse. This means that a new raw material is produced from waste and can go towards manufacturing a new product. 

The foundations have now been laid with this project in Novo mesto which aims to close the materials cycle for UBCs. It all started mid 2016 when the first quantities of UBCs were designated for being recycled into sanitary paper. By early 2017 in the city of Novo mesto 35% of the demand for sanitary paper products are now covering citizens by themselves, with their own contribution of UBCs. This way they are actively participating in the day-to-day circular economy. We are hoping and expecting the Municipal Material Cycle of Novo mesto to achieve its full effect by 2018, covering as much as 80% of local demand for sanitary paper products.

Implementing the Municipal Material Flow Cycles globally

The Association of partners EKO INCIATIVA aims to roll this model of operation out in Slovenia as well as abroad. The potential of this project has already received a special global recognition, as a good example to practices of circular economy. Between number of applications of firms, institutions, cities, municipalities, and regions from all over the world, the project »Material flow cycle of BC – Novo mesto« was HIGHLY COMMENDED at THE CIRCULARS 2017 – in the category »Government, Cities & Regions« as an example of good practice in circular economy. The material flow cycle, which has been established in Novo mesto and eight surrounding Slovenian municipalities in 2015/2016, is the first such example of circular practice in the world. In the global competition for the prize have, so far, participated more than 36 countries. The expert committee, composed of 27 international experts recognized the potential of the project. The competition is organized each year by The World Economic Forum and The Forum of Young Global Leaders forum, to promote the best companies and implemented projects in the field of circular economy, this year it was held in January at the World Economic Summit, in Davos.

About the partners:

The Lucart Group is one of the leading manufacturers of sanitary paper in Europe. Its seven factories (five in Italy, one in France, one in Hungary) have a joint production capacity of 319,000 tonnes a year. Lucart Group corporate mission is to provide trustable paper products, in accordance with market and environmental requirements, leveraging both the company indisputable technical know-how and the long-lasting relationship with innovating partners.

Komunala Novo mesto d.o.o. is a public company established by eight municipalities located in and around Novo Mesto. It operates compulsory and optional commercial public services, including municipal waste management services.

Dinos DROE Unirec is the second largest waste packaging management company in Slovenia, with a 25% market share. Over 800 companies are incorporated into the Unirec waste packaging management system. It realises its mission, as expressed in its slogan ‘Učinkovita formula recikliranja’ (An efficient recycling formula), by investing in development projects and by actively seeking circular economy solutions. It has partnered with the very first Slovenian projects that aim to close material flows: ‘Plastenka za plastenko’ (plastic bottles) and ‘KEMSO dosledno za naš higienski papir’ (sanitary paper from UBCs).

EKO INICIATIVA set up by VALTEX is a Slovenian community of companies and institutions engaged in the practical provision of sustainable professional hygiene. Members of the community use sanitary paper manufactured from UBCs in their own offices and buildings. The community realizes that everyone can play their part in helping to preserve the environment by using sustainable products for their professional hygiene needs.

VALTEX has been successful at assisting companies and institutions with their professional facility hygiene challenges since 1993. VALTEX is fulfilling the mission to find overall solutions for the maximum hygiene level, improve the standards of professional hygiene, implement hygiene strategies which are sustainable. It has evolved from a traditional distribution company to a solution provider setting up and maintaining sustainable facility.

Read 575 times