Pulp-Paperworld.com / European News
Monday, 06 August 2018 10:10

Burgo Group chooses A.Celli Paper

The Italian company, a well-known producer of graphic and special papers, turned to A.Celli Paper for the supply of a high-tech Pope Winder to be used at its facility in Lugo di Vicenza.

A.Celli designs and develops technological solutions that meet or anticipate the needs of the target market and achieve the objectives set by its customers.

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In this case, the Customer Service team of A.Celli Paper will install, in line with a pre-existing plant for the production of special paper, a complete Pope Winder that includes, in addition to nip control and an assisted transmission system for secondary carriages and primary arms, the new A.Celli integrated supervision system which will interface with the current DCS system of the paper mill. The aim is to ensure the best and most consistent production performance over time, as well as complete safety and ease of operation.

During the It’s Tissue event (from the 25th to the 29th of June) the equipment, courtesy of the Burgo Group, was exhibited at the A.Celli Paper factory. Some of its features were demonstrated, arousing the interest of the many people present.

Delivery is underway, in compliance with the contractual agreements and to the customer’s complete satisfaction, while commissioning is scheduled for the end of August.

A.Celli Paper remains at the complete disposal of the Burgo Group, proud to be able to serve and assist a constantly evolving market.

Published in European News

2018 08 06 095344A.Celli Paper presents a new revolutionary concept for the production of Yankee Dryer Shells.

The two goals were to minimise mechanical issues and maximise uniformity and heat transfer.

Both have been achieved with iDEAL® forged YD: the new production technology conceived and patented by A.Celli Paper to respond to these very needs.
iDEAL® forged YD is characterised by a shell made with a single piece of steel moulded and processed using hot forging and rolling systems.

The result is a highly innovative and seamless product that stands out for its exceptional quality of manufacture.

The homogeneous material and structure, free from residual stress, allow for greater variation in operating pressure and enhanced safety by reducing the risk of failure.

The conventional method, which requires welding, poses the risk of defects; therefore, regular maintenance and inspection is required throughout the life span of the vessel, reducing confidence and increasing cost from expensive inspections and loss of production due to periods of inactivity.

Furthermore, iDEAL® forged YD is innovative in terms of the shape of its internal grooves; the patented shell corner minimises deformation and stress at the edges resulting in a thinner root increasing drying capacity. No less innovative is the head insulation system; comprising of a patented ceramic layer reducing heat loss and steam consumption.

A.Celli Paper iDEAL® forged YD: the future of Steel Yankee Dryers!

Published in European News

A.Celli Paper celebrates with great satisfaction the start-up of three E-WIND® winders for tissue, installed in Indonesia for the customer Asia Pulp & Paper (APP).

In March, a set of new generation E-WIND® T200 winders was installed at APP’ s Perawang mill in Indonesia.

The start-up and subsequent running-in all went smoothly, with the customer’s complete satisfaction. It is one of many other successful business machinery equipment partnership through the years that A.Celli Paper is achieving with the world-wide based International Group.

The three new generation winders, being a partial delivery of a larger sizeable order currently under delivery e/o installation, consisting of two E-WIND® T200 winders, a calender and Slittomatic® automatic knives positioning system, and an additional E-WIND® T200 winder.

With this project, A.Celli Paper has offered the customer a giant leap in quality for meeting high and ambitious production targets to increase and strengthen its presence in Indonesia and through the whole Asia.

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About Asia Pulp & Paper
Asia Pulp & Paper (APP), part of Sinar Mas, is a trade name for a group of pulp and paper manufacturing companies in Indonesia and China. APP is responsible for delivering quality products to meet the growing global demand for tissue, packaging and paper, with an annual combined pulp, paper, packaging product and converting capacity of over 19 million tons per annum. On any given day, APP’s products find their way into the hands of consumers in various branded forms from all over the world.

Ensuring supply chain integrity and commitment to the Sustainable Roadmap Vision 2020 are crucial to APP’s operations.

Learn more about APP’s path to operational excellence by reading our Sustainability Reports and Forest Conservation Policy at www.asiapulppaper.com

Published in Asian News
2018 07 04 151129
Evolution, innovation and ongoing research.

These are the main elements on which the clear vision of A.Celli Paper is based.

During the third edition of iT’s Tissue (Lucca, 25-29 June 2018), A.Celli Paper welcomed visitors to discover the great path it has chosen, inviting them to see for themselves the 11 technology stations representing the same number of system solutions for complete turnkey plants.

The FROM TISSUE TO TISSUE tour was a unique experience, offering a special opportunity to view a complete Tissue production line.

It was an occasion to present the new generation of the iDEAL® Tissue Machine, the E-WIND® winders and the innovative R-WAY® Roll Handling & Packaging system.

But this was just the beginning, because the journey planned for the visitor also included a look at Research and Development and the new solutions in the context of the Yankee Dryer, with our FORGED YD®; the revolutionary iREEL® data traceability and analysis system; and the latest R-WAY® reel management system with automated guided vehicles (AGVs): all in the name of efficiency, safety and automation.

The visitors were impressed by this direct contact with the world of A.Celli equipment solutions, which is all about the best in production efficiency, reduced consumption and costs, and excellence in terms of both quality and technology.

We would like to thank all those who came, and hope to see you again next time.

A.Celli is on a roll!

Published in European News

It is with great satisfaction that A.Celli Nonwovens confirms its position as an important partner in this regard, currently with 10 major projects worldwide.

The first half of 2018 has seen real success for A.Celli Nonwovens.

As many as ten plants have now been delivered to customers in Europe, the Americas and some areas of the Middle East.

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These ten new production lines include Master Roll winders (most of which with cutting in line), Rewinders and Spooling plants. These have all been fully designed by A.Celli Nonwovens for the use of ATB (Air Through Bonded) products based on natural and synthetic fibres.

This is clear confirmation that the A.Celli Group is gaining favour among producers for its supply of high performance rollers and cutters which meet the quality specifications and most exacting needs of the market, while ensuring the highest levels of productivity.

A.Celli Nonwovens is in fact able to offer a complete range of Master Roll winders, rewinders and automatic packaging systems with advanced solutions tailored to the customer’s needs and the dictates of Industry 4.0 . The product range also includes reel packing, palletisation and handling systems and multifunctional lines incorporating laminating  and  printing systems.

Published in European News

A.Celli Nonwovens is delighted to confirm its collaboration with the important Turkish industrial company for the supply of a new generation STREAM® winder.

The Merkas Tekstil Sanayi VE Ticaret AS Company has once again chosen the technology of A.Celli Nonwovens to fulfil the order of a STREAM® winder.
In doing so, the company belonging to the Hassan Group has availed itself of A.Celli’s technological excellence for the manufacture of air through bonded nonwovens improved mainly to perform as Acquisition Distribution Layer and TopSheet components in disposable baby/adult diaper and feminine hygiene industries.
Gentle, soft and bulky texture of these multifunctional air through bonded nonwovens has met with considerable success in a number of sectors besides hygiene.

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The new STREAM® winder will have a working speed of 350 mpm.
The new generation HMI and the excellent performance of the new cutting system are the additional elements of technological excellence, the hallmark of the A.Celli Company whose offer perfectly meets the many disparate needs of the market in terms of experience and professionalism, and real added value for customers.

The start-up of the plant is scheduled for the beginning of the second half of 2018.

Merkas Tekstil Sanayi VE Ticaret COMPANY PROFILE
Merkas Tekstil Sanayi Ve Ticaret A S was founded in 2010 as a part of the Hassan Group.
The company’s line of business includes the manufacture of air through bonded nonwoven products.
The Hassan Group is well known in the global sector of nonwoven products, an industry that requires a very particular manufacturing process and specific areas of expertise. The group continues to grow thanks to the efficient management of the 2nd and 3rd generations of its founding family and the dedication of its professional workforce. Its mission, as always, is to share its values and products with Turkey and with the rest of the world.

Published in European News
Wednesday, 11 April 2018 21:20

A.Celli is waiting for your at CIDPEX 2018

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CIDPEX 2018, the 25th China International Disposable Paper Expo is the largest exhibition for tissue paper and disposable hygiene products industry in the world. It will take place in Nanjing, China, at Nanjing International Expo Centre (NIEC), from 18 - 20 April, 2018

A.Celli Paper and A.Celli Nonwovens are participating at CIDPEX 2018 together with its staff from A.Celli Shanghai Machinery Co. Ltd. and will be pleased host you at booth number 8D21, to illustrate the latest novelties in system solutions for complete turn-key plants, with special attention focused on the new generation of iDEAL® Tissue Machines and the E-WIND® winders for tissue, flat papers and cardboard.
Much attention will be dedicated also to system solution for nonwovens winding and rewinding; packaging lines, palletizing and reel handling for nonwovens including Multifunctional solutions in High Speed Lamination, Spooling.

A.Celli's wide-ranging offer is completed by the developments dedicated to Printing Systems - IRIDIUM® and the range of services offered on the theme of industrial automation - Industry 4.0.

In the course of the event, there will several opportunities for exchange of information through debates, technical conferences, seminars and in-depth views on the developments and latest novelties in the field: a must for all those involved in the industry!

During CIDPEX we would also like to invite you to A.Celli's Open House "FROM TISSUE TO TISSUE" scheduled to take place in Lucca, during iT's Tissue main event, at our plant.

For further information and/or to fix an appointment at the A.Celli stand, please contact our Sales Managers, Francesco Scatena and Riccardo Cattani, at the following email address: f.scatena@acelli.it; r.cattani@acelli.it.

Come see us at stand number 8D21!

Published in Asian News

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Investment in Italy enhances offerings to hygiene market

Berry Global Inc. has completed the investments establishing a “Center of Excellence” for carded nonwovens in Terno D’Isola, Italy.

The two-year program delivers enhanced production, conversion and innovation capabilities.

New and upgraded production lines optimize the production of low and high basis weight, air-through bonded carded nonwovens. Downstream capability has been enhanced with the installation of a new advanced Spooling asset.

With a key focus on innovation, Berry has established a multi-layer pilot line and dedicated application laboratory to support customers in the development of enhanced functionality such as softness and sustainability.

Berry first announced this investment in early 2016. Other recent investment initiatives include new lines in Asia and North America.

Published in European News
Wednesday, 17 January 2018 16:44

A.Celli presents its new business unit

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With a view towards, INDUSTRY 4.0, Extreme Automation is the A.Celli Group’s answer for the efficiency of the production system.

Research, innovation and competitiveness are the drives for company progress.

And today more than ever, the revolution the great process change that affects every industrial sector and that A.Celli has interpreted through a precise vision christened «Extreme Automation».

The A.Celli Group firmly believes in a production process that uses the new technologies dictated by the Industry 4.0 revolution and that can yield a more immediate and concrete production optimization during the individual process phases. Certainly the most interesting and useful aspect is centered on managing the data acquired, on the possibility of filing them for future reference, making them the object of a more accurate analysis, to transmit predictive maintenance programs to operators and to act on the system and eliminate defects or non-conformities. And all this in order to maintain the machine park at a superior level of efficiency/productivity, guaranteeing a better final product quality.

Below are some of the development divisions catered to by “Extreme Automation”:

Industry 4.0 division:

  • Development of machine data collection and analysis platforms to:
    • Implement predictive machine maintenance
    • Optimize production
    • Easily interface the machines with customer management software (ERP, MES)
  • Introduction of innovative machine learning logics to optimize machine operation

DCS division:

  • Development of new-generation DCS process controls for the paper field that:
    • Optimize production in terms of quality and energy
    • Minimize operator intervention
    • Affords facilitated remote support oriented towards global control

Software applications Winders & Rewinders:

  • Development of PLC and Drives software applications for the new winders and rewinders
  • Development of new-generation HMI machine interfaces

Packaging and System integration:

  • Development of software systems to integrate Handling & Packaging with customer management systems
  • Development of integrated systems for automatic warehouses

A.Celli Extreme Automation: Perfectly in line with the dictates of the fourth Industrial Revolution.

EXTREME AUTOMATION COMPANY PROFILE
The A.Celli Group offers software and hardware solutions to optimize production and maintenance processes with a view towards INDUSTRY 4.0. by developing advanced DCS controls, innovative industrial automation applications and integrated packaging systems, addressing prevalently to the market of machine manufacturers for the world of paper, tissue and nonwovens.

Published in European News

Muda Paper Mills Malaysia, Tasek Mill: an old paper winder comes back into fashion!

In October 2017, A.Celli Paper's Customer Service team installed and successfully concluded the upgrade performed on an old paper winder with the final start-up.

The intervention, which entailed updating the winder's slitting section with a modern, fully automatic positioning system of the slitting units, allowed the customer to immediately increment production, substantially reducing the time loss during the production change, following all modern concepts of safety requirements for the operators.

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A.Celli Paper worked in close contact with the customer and the teamwork yielded optimal results. Indeed, the solutions applied were designed in advance, tested and then shared with the customer's work team. The new configuration kept into consideration the convenience of the operations to be performed on the one hand, and the needs of Muda Paper Mills on the other, in order to obtain the best results in terms of efficiency in the shortest possible installation times, turning an old winder into a superbly operating and productive system.

The customer was very appreciative of the project, acknowledging the high level of professionalism of A.Celli Paper's Customer Service team and its ability to always find functional, practical and intelligent solutions through engineering/design analyses, and always keeping the strategic-industrial demands of the individual customers in mind.

A.Celli Paper is capable of offering prompt & effective consultancy in-line with any type of investment and production demand

Published in Asian News
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