Displaying items by tag: valmet corporation
Valmet will supply a complete steam boiler plant to Norske Skog’s paper mill in Bruck an der Mur, Austria.
The order was included in Valmet’s orders received of the first quarter 2020. The value of the order is approximately EUR 40 million. The boiler plant will be handed over to the customer in 2022.
The investment will improve the mill’s cost competitiveness, reduce its carbon footprint and create new business beyond publication paper by generating revenue from the combustion of refuse-derived fuels (RDF).
“Norske Skog Bruck has chosen Valmet’s proven technology solution based on several well-performing reference plants. This project is a next step in our green diversification initiatives within the Norske Skog group and a milestone for further development of the Bruck site,” says Enzo Zadra, Managing Director, Norske Skog Bruck GmbH.
“Valmet will deliver a technically demanding boiler plant in which all pieces of advanced technology are seamlessly integrated together to serve the mill’s targets. Valmet Industrial Internet (VII) solutions will play an important role in improving boiler performance and profitability,” says Kai Janhunen, Vice President, Pulp and Energy business line, Energy business unit, Valmet.
With a fuel power of 56 megawatts, the new boiler will run mainly on RDF, pulper rejects and sludge with natural gas as a secondary fuel. It will partly replace the steam production of existing natural-gas-fired boilers as well as supply heat to the paper mill and local district heating network in Bruck, resulting in lower CO2 emissions.
Information about Valmet’s delivery
Valmet’s turnkey delivery includes Valmet’s BFB boiler plant that utilizes bubbling fluidized bed technology. It features a robust and integrated concept consisting of a gas-fired superheater for final steam superheating, baghouse filter for primary pollution control, SCR system for NOx reduction, combustion air humidifier as well as a condensing scrubber for heat production and final emission reduction. Additionally, the delivery includes the construction of new buildings for the equipment, an upgrade of an existing Valmet DNA Automation System and Valmet Industrial Internet (VII) solutions with DNA Combustion Manager and DNA Boiler Sootblowing Manager solutions and VII cloud services.
Information about the customer Norske Skog
Norske Skog is a world-leading producer of publication paper with a strong market position in Europe and Australasia. The group operates six paper mills and a pellets business in five countries, with an annual publication paper production capacity of 2.3 million tons and pellets capacity of 85,000 tons. Newsprint and magazine paper is sold through sales offices and agents to over 80 countries. The group has approximately 2,300 employees. In addition to the traditional publication paper and pellets business, it has launched new growth initiatives related to renewable energy, biochemical products and fiber products.
Valmet will supply new reel and winding technology and surrounding equipment for Metsä Board Kyro mill in Finland. In the rebuild, new reel and winder with an automatic transfer rail connection will be installed to modernize the board machine KK 1. The start-up is scheduled for the second half of 2021.
The order is included in Valmet's orders received of the second quarter 2020. The value of the order will not be disclosed. The total value of an order of this type is typically around EUR 10-20 million.
“Metsä Board’s Kyro mill produces high quality coated folding boxboard and the new eco-barrier paperboard. We wanted to modernize the boardmaking finishing area and eliminate bottlenecks to meet the capacity needs of today and the future. Another important factor was reducing the risk of board caliber loss. Valmet’s reeling and winding solutions have features that fit this purpose well,” says Jarno Lehtonen, Project Manager, Metsä Board.
“In addition to Valmet’s technology, there were other important factors for getting this project. Our local presence and high expertise level in project management and production support with strong training offering will secure fast startup without any disturbance in Kyro’s supply chain,” says Marko Korpinen, Product Sales Manager, Valmet.
Valmet will supply the 300th Valmet Paper Lab automated board and paper testing laboratory to Papierfabrik Palm's (Palm) Aalen-Neukochen mill. In total, Valmet will deliver three Valmet Paper Labs to the company’s Descartes mill in France and Wörth and Aalen-Neukochen mills in Germany. Valmet Paper Lab delivers accurate and rapid measurement results that are used either as a quality stamp for the end-product or for the board machine operation optimization.
The two Valmet Paper Lab systems were included in Valmet's orders received of the fourth quarter 2019 and one is included in the first quarter 2020. The systems will be delivered during the year 2020. The value of the order will not be disclosed. The Valmet Paper Lab systems will be equipped with a large scope of measurements for the board application quality stamp.
Valmet Paper Lab is extending the scope of Palm Aalen-Neukochen mill where Valmet will also supply a containerboard machine (PM 5) with extensive packages of mill-wide automation and services.
“Palm Group has awarded Valmet by selecting us as the supplier of their end-product quality analyzer. We have a long cooperation with Palm Group, and it is great to see that we can keep on helping them to move their performance forward, both technology and product support wise. It is a significant milestone that the 300th Valmet Paper Lab unit will be delivered to the site where Valmet also supplies the world’s largest containerboard machine,” says Bogdan Pavlovic, Business Manager, Board and Paper Analyzers, Valmet.
Technical details about the delivery
Valmet Paper Lab is a modular and scalable automated paper testing system for grades of paper and board. With the widest selection of industry-standard tests on the market, reporting can detail over 400 properties. The testing system is based on several decades of automated paper testing experience with 300 units delivered to paper and board mills around the world.
Valmet Paper Lab provides an easy-to-learn and intuitive tool for paper and board property testing which together with Valmet’s Industrial Internet remote support can take the automated laboratory’s performance to a new level.
Information about the customer Papierfabrik Palm
Palm is one of the leading companies in the European paper industry and Germany's largest family-owned business in the paper industry. The Palm Group is divided into the paper division with its 5 paper mills for the manufacture of paper and the packaging division with 28 corrugated cardboard plants. The third pillar of Palm's operations, which encompasses the purchasing of raw materials for all its papers, and corrugated boards made from 100% recycled paper are joined under the umbrella of Palm Recycling consisting of two recycling companies. The plant in Aalen-Neukochen is the origin and the head office of both the Palm Group and Papierfabrik Palm.
Read more about Valmet Paper Lab: https://www.valmet.com/paperlab
Valmet has completed the co-determination negotiations in the Fabrics Business Unit’s operations in Tampere, Finland. The negotiations were started on January 21, 2020. The target is to ensure the unit’s profitability and future competitiveness.
Valmet will relocate the dryer fabric and wide filter fabric production from Finland to Portugal. As a consequence of the relocation and re-organizing of the work, the need for workforce reduction in Tampere will be 78 persons mainly during 2021. In addition, the possibility for temporary lay-offs and part-time work remains if capacity adjustments need to be done later this year. For those affected by the reductions, Valmet will provide support measures like support for studies and re-employment.
Earlier Valmet estimated that the co-determination negotiations would lead to a workforce reduction of 90 persons at the maximum and possible lay-offs and part-time work.
Fabrics Business Unit employs altogether approximately 500 persons in Tampere. Fabrics develops and manufactures press felts, shoe press belts, dryer fabrics and wide filter fabrics in Tampere. Valmet’s location in Portugal, to which the dryer fabric and wide filter fabric production is relocated, develops and manufactures filter fabrics and other industrial textiles.
Valmet will supply a coated board making line (PM 2) with extensive packages of automation and Industrial Internet solutions for APP’s Guangxi Jingui Pulp and Paper’s (GJPP) Qinzhou mill in China. The start-up is scheduled for 2021.
The order is included in Valmet's orders received of the first quarter 2020. The value of the order will not be disclosed. The total value of an order of this type and scope is typically around EUR 150-200 million.
When started-up, PM 2 will be the world’s fastest and very modern coated board making machine with the highest capacity. It will follow the footsteps of APP’s Ningbo PM 4 machine that was started-up in 2014 and is currently the fastest folding box board (FBB) machine in the world.
“The most important target for GJPP was that PM 2 will be a high-capacity board machine line with state-of-the-art technology. The customer also emphasized the importance of low operating cost. Valmet’s coated board line and its very low energy and water consumption values were proven to be the lowest ones when comparing to competitors,” says Timo Saresvuo, Senior Sales Manager, Valmet.
Technical information about Valmet’s delivery
Valmet's delivery for PM 2 will include a high-speed coated board making line from broke collection to reel and winders. Three OptiFlo Foudrinier headboxes, OptiFormer Multi forming section and OptiPress Linear press section produce high-quality base board. Four OptiCoat Jet blade coating stations ensure the high coating quality. OptiCoat Dry air dryers are very energy efficient in addition to maintaining the high coating quality. The delivery will also include complete process ventilation system for board machine with OptiAir high humidity hood and heat recovery. Center-driven OptiReel Linear reel combined with two OptiWin Drum two-drum winders with Dual Unwind deliver substantially high capacity level without any compromises on safety.
The wide automation package includes Valmet DNA Automation System for process and drive controls as well as runnability and condition monitoring. The Valmet IQ Quality Management Solution features scanning measurements, related machine and cross direction controls and profilers.
The delivery will also include a comprehensive Paper Machine Clothing, spare parts and consumables packages. The start-up and the further optimization of the new board machine will be supported remotely from Valmet Performance Center utilizing the latest Industrial Internet solutions. Data-based and proactive remote support is fast and efficient way to ensure that the machine is meeting the planned start-up curve.
The 8,850-mm-wide (wire) board machine will produce ivory board grades (folding boxboard, FBB) with the basis weight range of 190-300 g/m2. The design speed of the machine will be 1,450 m/min and the daily capacity approx. 3,800 tonnes.
Information about the customer Guangxi Jingui Pulp and Paper
Guangxi Jingui Pulp and Paper was formally established in 2003 and is a part of APP-China. Total annual production volume of APP’s mills reached 11 million tons. Today, APP-China is delivering quality products to meet the growing global demand for tissue, packaging and paper from customers all over the world. Guangxi Jingui Pulp & Paper employs more than 1,500 employees.
Valmet will supply the final stage of its four-stage forming section rebuild to Stora Enso’s Skoghall Mill in Sweden. The target of Valmet’s four-stage development project is to further improve production capabilities of the Stora Enso Skoghall Mill forming section.
The latest order is included in Valmet's orders received of the first quarter 2020. The value of the order will not be disclosed.
“Innovation and continuous long-term development describe well our cooperation with Valmet. Together we came up with a solution that fulfils our targets for this upgrade project,” says Marie Morin, Mill Director from Stora Enso.
“Stora Enso Skoghall Mill is committed to long-term development of its machines. This type of cooperation is based on trust and openness and we look forward to successfully conclude the last phase of this project,” says Kirsi Peltola, Sales Manager from Valmet.
Valmet supplied the first stage in 2017 and has since then upgraded other parts of the forming section step-by-step on an annual basis. The last stage of the rebuild will be started up at the end of year 2020.
Information about the customer Stora Enso
Part of the bioeconomy, Stora Enso is a leading global provider of renewable solutions in packaging, biomaterials, wooden constructions and paper. The company employs some 26,000 people in more than 30 countries. Skoghall Mill in western Sweden is a modern world-class producer of cartonboard for demanding consumer packaging and printing purposes, including liquid packaging and dry foodstuffs board.
Valmet introduces a full range of new, data-driven Industrial Internet solutions to pulp, board, paper, tissue and energy producers. The Valmet Industrial Internet (VII) solutions combine advanced monitoring and prediction applications, Advanced Process Controls (APC), dynamic process simulators and remote services from Valmet Performance Centers into comprehensive solutions that provide tangible benefits to customers.
VII solutions are tailored for each customer industry
The new VII solutions have been created for the specific needs of pulp, board, paper, tissue and energy producers. The purpose is to efficiently utilize data and Valmet’s expertise to reduce energy consumption, improve chemical and environmental efficiency, optimize pulp and paper quality, increase process reliability, maximize production and enable efficient management of the customer’s equipment fleet.
Performance Centers and Valmet Customer Portal are key elements of the VII solutions
Remote services from Valmet’s eight Performance Centers are a key part of the VII solutions. The Performance Centers make Valmet’s expertise easily available for customers through remote connections and tools.
Customers can collaborate with Performance Center experts, access the Industrial Internet applications, follow-up their Key Performance Indicators and see performance reports via Valmet Customer Portal.
“Our customers’ needs have been the starting point of developing these data driven Industrial Internet solutions. We have integrated our process, automation and services know-how and extensive Industrial Internet application portfolio into a value-added solution offering. Ultimately, the aim is to empower our customers to move toward autonomous plants or mills, which will result in significantly more efficient production processes and operations. We want to engage our customers in a dialogue with data to move their performance forward,” says Jari Almi, Vice President, Industrial Internet, Automation business line, Valmet.
Valmet will supply an evaporation line to Century Pulp and Paper’s (CPP) pulp mill in Lalkuan, India. The new evaporation line will meet the future needs of the mill's ongoing pulp production capacity expansion, together with the existing evaporation line. This investment will also improve the overall steam economy of the mill.
The order was included in Valmet’s orders received of the fourth quarter 2019. The value of an order of this size and delivery scope is typically below EUR 10 million. The new evaporation line is planned to start up during latter part of 2020.
“In an Integrated pulp and paper mill, the recovery line is a vital part in securing the mill’s operations. In view of this, we decided to go with the latest and most advanced evaporation technology. We evaluated different alternatives and decided to choose Valmet. Our new plant should be commissioned by December 2020,” says P.K. Mittal, Head of Process, Century Pulp and Paper.
“Century has always been in the forefront of implementing efficient technologies across the entire value chain and the Valmet Evaporator is another step in this direction,” says J.P. Narain, CEO, Century Pulp and Paper.
“This is Valmet’s first evaporation plant installation in India. We were able to offer clear technical advantages through our customized and detailed design done by our technical team, and the solution was appreciated by the customer. The project execution has started in a very smooth way and both the customer and Valmet’s teams work as one team for successful execution of the project. We are looking forward to creating a good reference with leading technology in India,” says Varun Jain, Director, India Region, Valmet.
Details about Valmet's delivery
Valmet’s delivery includes a new 7-effect evaporation plant with a design capacity of 275 tons of evaporated water per hour, producing heavy liquor of 75% dry solids. The plant is designed to handle black liquor based on 60% bagasse and 40% wood. The delivery covers main evaporator effects, a surface condenser, an integrated foul condensate treatment plant, flash tanks, main supporting structures, and a vacuum system.
The new evaporation line is based on proven tube evaporator design and will feature Valmet’s patented vapor recycling technology. The new evaporator line includes a stripper to treat foul condensate and ICT (Internal Condensate Treatment) for producing more clean-quality condensate for recycling in the mill.
Information about the customer Century Pulp and Paper
Century Pulp and Paper (CPP) is a division of Century Textile and Industries Ltd (CTIL). The company’s manufacturing unit, located in Lalkuan, Uttarakhand, manufactures a wide range of paper products including writing and printing paper, tissue paper, and paper board. The premises also house a manufacturing facility for producing raw material for viscose filament yarn, staple fibre, and paper grade pulp. Over the years, the company has augmented its capacities by commissioning a prime-grade tissue paper plant along with three sheet-cutting units across the northern and eastern part of India.
Valmet will deliver cooking and fiberline to Tamil Nadu Newsprint and Papers Ltd. (TNPL) for their unit 2, located in Mondipatti in the Trichy District, India. The site has a 200,000 tons per year multilayer board machine, which has been in operation since 2016. The new pulp mill will have a capacity of 165,000 tons per year of bleached hardwood kraft pulp and the start-up is planned for the first quarter of 2021.
The order is included in Valmet’s orders received of the fourth quarter 2019. The value of the order will not be disclosed. An order with this scope of supply is usually valued in the range of EUR 20-30 million.
Valmet has a long-term relationship with TNPL. Valmet has previously supplied two fiberlines based on hardwood and bagasse respectively to their unit 1, located in Kagithapuram in the Karur District, India.
“Valmet’s technology is proven to meet TNPL’s strict requirements for low water consumption and raw material efficiency, which have special importance in this region. Furthermore since the launch of our latest third generation continuous cooking system in late 2018, we have been well received by the market and this order is yet another acknowledgment of that. This will be Valmet’s first modern reference in India for a continuous digester system, so we are proud and grateful to be a part of the project together with TNPL,” says Eva Engelfeldt, Senior Sales Manager, Fiber Processing Business Unit, Valmet.
“The unit 2 is a leading manufacturer of pulp and paper board in India. The new pulp mill with Valmet’s cooking and fiberline technology will further strengthen our ambition to maintain the leading position,” says S J Varadarajan, General Manager (Projects), TNPL. “The Valmet fiberline brings the latest technology to the TNPL Unit 2 with thrust on water conservation and environment protection. This fiberline will go a long way in making the operations of our unit 2 profitable,” says S V R Krishnan, Executive Director (Operations), TNPL.
Information about Valmet’s delivery
The scope of Valmet’s supply includes main equipment and process design for continuous cooking, deknotting, screening, brown stock washing, oxygen delignification, a three stage ECF bleaching and DNCG systems including pressure vessels, instruments and pumps.
Information about Tamil Nadu Newsprint and Papers Ltd.
Tamil Nadu Newsprint and Papers is situated at Kagithapuram in the Karur District of the Tamil Nadu province in India. The company produces newsprint and printing & writing papers using hardwood and bagasse as the primary raw materials.
Valmet will supply a board machine rebuild to Umka Cardboard Mill in Serbia. The main target of the rebuild is to increase the customer’s production capacity. The start-up of the rebuilt paper machine PM 1 is scheduled for the second half of 2021.
The order is included in Valmet's orders received of the fourth quarter 2019. The value of the order will not be disclosed. The total value of an order of this type is typically around EUR 15-20 million.
"This rebuild is one of the most important strategic decisions we have made in the course of 80 years long history of the mill. We are pleased that this project is going to be completed by Valmet, a global leader in the supply of process technology in the paper industry. I strongly believe in the success and bright future of Umka Cardboard Mill, with planned capacity of over 200,000 tonnes, further quality improvements and wider product portfolio,” says Milos Ljusic, Managing Director of Umka.
"The co-operation between Valmet’s and Umka’s teams has been excellent. Together, we built up a solution which will help Umka increase production capacity and improve their end product quality," says Pekka Turtinen, Senior Sales Manager at Valmet.
Improved production capacity
Valmet's delivery will include major changes in the wet end of the paper machine PM1 with broke collection, approach flow system and three OptiFlo Foudrinier headboxes to meet the growing productivity and quality requirements of high-quality board machine, as well as an OptiFormer Multi forming section with multiple foudriniers and modifications in the press section.
The delivery will also include an OptiCoat Layer curtain coating station with supply system and an OptiDry Turn air dryer and an OptiWin Drum two-drum winder. Related spare parts and paper machine clothing for start-up and Valmet DNA Machine Controls System will also be included. A two-year Valmet Performance Center on-demand expert support will further help Umka to reach its targets.
The 3,700-mm-wide (wire) PM1 will produce white lined chipboard grades with a basis weight range of 160-450 g/m2. The design speed of the new parts will be 440 m/min. The daily design capacity will be approximately 620 tonnes.
Information about the customer Umka
Umka Cardboard Mill has been a part of KappaStar Group since its privatization in 2003. Mill’s production capacity is currently 130,000 tonnes per year. Umka exports over 80% of its production to over 30 European countries. The most important export markets are Poland, Hungary, Romania and Russia. Umka’s cardboard is widely used in the manufacturing of cardboard packaging for the food, confectionery, pharmaceutical, chemical, tobacco, textile, and automotive industries, as well as for spare parts production within the machine industry. It is also used for lamination in the manufacture of transport packaging.