Pulp-Paperworld.com / European News

Valmet will supply a board machine rebuild for ITC Limited at its Bhadrachalam Mill in India. The rebuild of board machine PM 7, currently producing folding boxboard, is designed to increase production capacity substantially and offer new quality features. The start-up of the rebuilt machine is scheduled for the second half of 2020.

The order is included in Valmet's orders received of the second quarter 2019. The value of the order is not disclosed. The value of a rebuild of this type and scope is typically around EUR 10-15 million.

valmet logo rgb"Our goal with this rebuild is to upgrade the machine with latest technology, enhance the machine performance and ensure our competitiveness in the market," says Mr. Sanjay Singh, Divisional Chief Executive, ITC PSPD & Member, CMC, ITC Limited.

"ITC's coated board machine PM1A delivered by Valmet started up successfully in June 2018. Customer's satisfaction with Valmet's high performing technology and project execution helped us secure this rebuild order. The challenging objectives of the rebuild were addressed with a right combination of technology and process support via on-demand expert support of Valmet Performance Center," says Varun Jain, Director, India region, Valmet.

Technical details about the delivery

Valmet's delivery will include a new OptiFlo Foudrinier headbox, OptiCalender Compact hard nip calender with compact design, OptiCoat Roll coating station with OptiDry Coat air dryers, OptiReel Primary reel with primary reeling devices, improvements in the forming, press and drying sections. The hard nip calender equipped with Valmet IQ Induction profiler improves caliper control giving a better base for coating to achieve high quality.

The delivery will also include a Valmet DNA machine control system and Valmet Performance Center (VPC) services with on-demand expert support. The on-demand expert support can be used for solving any process or automation related issue during the agreement period.

The 3,600-mm-wide (wire) board machine will produce superior folding boxboard, and after the rebuild also solid bleached board (SBS) grades with the basis weight range of 200-450 g/m2. The design speed of the new parts will be 600 m/min.

Information about the customer ITC Limited

ITC Limited is an Indian multinational conglomerate company headquartered in Kolkata, West Bengal. ITC's Paperboards and Specialty Papers Division is India's largest paper and paperboard company that manufacturers packaging and graphic boards accompanied by a diverse range of specialty papers and boards.  

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland, and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

Published in Asian News

Valmet will supply a Valmet DNA automation system and measurements to Xuzhou Zhongxing Paper Co., Ltd. in China. The system and consistency transmitters will be installed on the company's paper machine PM1, enabling the line to increase production efficiency and obtain better measurements and controls for improving the process.

The order is included in Valmet's orders received of the second quarter 2019. The delivery will take place in the fourth quarter of 2019.

valmet logo rgb"We already have Valmet's quality management solution on our machine, and now with Valmet DNA and consistency measurements, we believe that the comprehensive automation solution will help us to improve machine efficiency and end-product quality," says Hongliang Wang, General Manager, Xuzhou Zhongxing Paper.

"Valmet has an extensive range of automation and solutions. We listened to our customer and provided the solutions they needed. Combined with our process know-how, we are happy that we can help our customer to move their performance forward," states Liang Zhou, Sales Manager, China, Automation, Valmet.

Information about Valmet's delivery

Valmet's delivery consists of a Valmet DNA automation system and Consistency transmitters based on various measurement technologies. Valmet's comprehensive and scalable automation solution is geared toward optimum productivity, efficiency and product quality.

Information about the customer Xuzhou Zhongxing Paper

Xuzhou Zhongxing Paper Co., Ltd. is one of the subsidiaries of Jianping Group, and mainly manufactures corrugated paper and whiteboard paper. Its annual production capacity is around 500,000 tons per year.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

For further information, please contact:

Liang Zhou, Sales Manager, China, Automation, Valmet, tel. +86 21 3997 5000

Published in Asian News

Utilizing more than 35 years of experience in laboratory and online fiber measurements, Valmet has launched a completely redesigned optics module. The ultra-high definition optics can measure more fibers with much higher resolution in order to expand application areas and improve measurement precision.

Since its launch in 2013, the Valmet Fiber Image Analyzer (Valmet FS5) has made precise standardized fiber morphology measurements possible without special training, sample preparation or laboratory facilities. Now, the new optics feature a wider measurement cell to allow improved shive particle measurement, a larger image area to measure more and longer fibers and an ultra-high definition camera providing faster fiber analysis and increased sharpness for better fibril and small particle detection. The new optical module is also available as an upgrade to existing Valmet FS5 analyzers.

"Our Research & Development team did it once again! The improvements in the optics allow our customers to see smaller particles, identify particles like parenchyma cells, and to be able to measure longer fibers or larger shives particles than before," says Tommi Niskanen, the Product Manager for Valmet FS5.

Valmet's redesigned optics module can measure more fibers with much higher resolution in order to expand application areas and improve measurement precision.Valmet's redesigned optics module can measure more fibers with much higher resolution in order to expand application areas and improve measurement precision.

Valmet FS5 is intended for use in regular mill testing while also meeting the requirements for research laboratories. The results are ISO standard compliant and fully traceable and provide a better understanding of the paper making potential of the pulp, helping papermakers to better manage the process to get targeted end product quality.

The upkeeping requirements for Valmet FS5 are minimal and each unit is calibrated with an accredited calibration tool at Valmet's production center in Kajaani, Finland.

"Valmet FS5 platform has been validated by over one hundred happy customers globally. The possibilities with the new optics have created positive feedback from both our old and new customers," says Tuomo Kälkäjä, Director for Valmet's analyzers, measurements and performance solutions.

Ultra HD technology detects smaller particles

The Valmet Fiber Image Analyzer enables pulp and paper mills to unlock the true value potential of their raw material for optimum end product quality. With the new compact and user-friendly unit, customers can benefit from a wider range of available measurements combined with improved usability and reliability resulting in savings in terms of both time and resources.

The analyzer requires no special facilities other than water, drain and electricity. It is transportable for use on the machine floor as well as shift laboratory, when and where needed for fast and accurate pulp property analysis. Easily programmed for customized analysis and reporting, the FS5 is provided with basic measurements of fiber dimensions (length & width), fines, coarseness and curl, with two optional measurement packages that add blend ratio, external fibrillation, kink and cell wall thickness as well as neural network classification of vessel cells, shives, parenchyma cells, fiber entanglements, and more.

Read more: www.valmet.com/fs5

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

For further information, please contact:

Tommi Niskanen, Product Manager, Valmet Fiber Image Analyzer, Automation Business Line, Valmet, tel. +358 400 758 915

Tuomo Kälkäjä, Director, analyzers, measurements and performance solutions, Automation Business Line, Valmet, tel. +358 50 317 0803

Published in European News

Valmet introduces new control product called Valmet Stand-Alone Retention Control (Valmet RET) for retention and break-time headbox ash consistency management. It offers benefits for paper, board and tissue makers previously only available to the users of Valmet DNA process control and Valmet IQ quality control system. 

Utilizing the Valmet Retention Measurement (Valmet RM3), low consistency measurement and control hardware with state-of-art model predictive control, the product enables users to take control of the wet end to a new level.

valmet logo rgb"Both controls, based on the Valmet IQ MD Optimizer, already have a proven track record. We know that by stabilizing the wet end we can offer improved quality, chemical and energy savings as well as better runnability for virtually all grades," says Timo Rantala, Product Manager, Automation, Valmet.

Active wet end management for stability and runnability

Valmet Stand-Alone Retention Control improves paper quality in the machine direction by reducing variations in basis weight, paper ash and moisture. Additional advantages include fewer wet end breaks, savings in chemicals and drying steam as well as better control of grade changes and start-ups - all leading to higher productivity.

As the very first pilot user of Valmet Stand-Alone Retention Control mentioned: "Retention measurement and control are fully reliable solution, which both are used all the time. We can say they are standards at our paper machine."

Technical information about Valmet Stand-Alone Retention Control

The goal of Valmet Stand-Alone Retention Control is to minimize consistency variations within the short circulation and stabilize wet end operation. It stabilizes white water consistency by controlling retention aid flow.

The goal of breaktime headbox ash control is to keep paper web ash content stable and thus make web threading easier, breaktime shorter and paper ash on target right after sheet break. Breaktime headbox ash consistency control becomes automatically operational during sheet break.

Both controls reside in Valmet hardware installed in the cross-connection room. This enables fast deliver, short implementation and tuning time of the control product in the mill. A secure remote connection to Valmet RET allows a fast response and remote help from Valmet locations around the world. Connection to mill system can be made with standard 4.20 mA I/O signals or optional digital links.

Read more: https://www.valmet.com/retention-control

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.  

Read more www.valmet.com

For further information, please contact:

Timo Rantala, Product Manager, Automation, Valmet, +358 40 512 8278, timo.rantala@valmet.com

Jukka Nokelainen, Business Manager, Automation, Paper Analyzers, Valmet, +358 400 284 150, jukka.nokelainen@valmet.com

Published in European News

Valmet will supply an extensive paper machine grade conversion rebuild for Stora Enso at its Oulu Mill in Finland. In the project, originally Valmet-supplied paper machine PM 7, which is currently producing fine papers, will be rebuilt to produce high-quality virgin-fiber-based kraftliner grades.

The order is included in Valmet's orders received of the second quarter 2019. The value of the order will not be disclosed.

Happy faces after shaking hands after the deal (from left): Teemu Houhala, Kari Räisänen (both from Valmet), Ari-Pekka Määttänen, Rickard Arnqvist (both from Stora Enso), Jari Vähäpesola (Valmet), Ari Saarnio, Harri Metsärinne (both from Stora Enso), Kirsi Peltola, Marko Oinonen, Pasi Ronkainen (all three from Valmet), Janne Myllykangas (Stora Enso) and Kimmo Kyllönen (Valmet).Happy faces after shaking hands after the deal (from left): Teemu Houhala, Kari Räisänen (both from Valmet), Ari-Pekka Määttänen, Rickard Arnqvist (both from Stora Enso), Jari Vähäpesola (Valmet), Ari Saarnio, Harri Metsärinne (both from Stora Enso), Kirsi Peltola, Marko Oinonen, Pasi Ronkainen (all three from Valmet), Janne Myllykangas (Stora Enso) and Kimmo Kyllönen (Valmet).

The project is part of Stora Enso's investment plan to transform to higher profitability business with grade conversion projects. Oulu Mill will cease to produce wood-free coated papers by the end of 2020. The start-up of the rebuilt PM 7 is scheduled for the end of 2020.

"The conversion of Oulu Mill will enable Stora Enso to further improve its position in the growing packaging business and we are taking a major step forward in our transformation," says Project Director Ari Saarnio from Stora Enso. 

"Valmet and Stora Enso have had a long and successful cooperation over the years at all of Stora Enso's mills. Our strong experience in complicated projects and grade conversions is essential for this project. It is also an advantage that the paper machine was originally supplied by Valmet in 1997. It will smoothen the project execution further. The selected technology will enable high end-product quality and production capacity in a sustainable way," says Jari Vähäpesola, President of Paper Business Line, Valmet.

Technical details about the delivery

Valmet's delivery will include a new world-class production line for virgin-fiber based kraftliner (both brown and white-top). All the equipment will be delivered with installation.

The 9,000-mm-wide (wire) PM 7 will be producing kraftliner and white top liner grades with a basis weight range of 80-225 g/m2. The design speed of the new parts will be 1,300 m/min. The annual capacity will be 450,000 tonnes.

Information about the customer Stora Enso

Part of the bioeconomy, Stora Enso is a leading global provider of renewable solutions in packaging, biomaterials, wooden constructions and paper. The company employs some 26,000 people in more than 30 countries. The Oulu Mill in northern Finland currently produces wood-free coated paper and bleached softwood pulp.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy. 

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki. 

Read more www.valmet.com

For further information, please contact:

Jari Vähäpesola, President, Paper Business Line, Valmet, tel. +358 40 558 6555

Kari Räisänen, Sales Director, EMEA and NA, Board and Paper Mills, Valmet, tel. +358 40 518 0567

Published in European News

Valmet will supply a forming section rebuild introducing a novel Sleeve Roll technology to Ajin P&P's Dalseong mill in Korea. The rebuild of the paper machine PM 3 targets production increase and improved end-product quality. The start-up of the rebuilt machine is scheduled for 2020.  

The orders are included in Valmet's orders received of the second quarter 2019. The value of the orders will not be disclosed.

"Ajin highly appreciates Valmet's know-how and strong focus on customer-centric research and development. Valmet has been continuously providing new and innovative solutions to the market targeting for example improved energy, water and raw material efficiency. The Sleeve Roll is an excellent example of this," says Dr. Jin-Doo Kim, Vice President of Ajin P&P.

Shaking hands over the deal (from left): Timo Saresvuo (Valmet), Jin-Doo Kim, Yeon-Wook Jung (both from Ajin), Hannu T Pietilä, Sami Anttilainen and Tae-Yeon Kwon (all three from Valmet)Shaking hands over the deal (from left): Timo Saresvuo (Valmet), Jin-Doo Kim, Yeon-Wook Jung (both from Ajin), Hannu T Pietilä, Sami Anttilainen and Tae-Yeon Kwon (all three from Valmet)

Technical details about the delivery

The delivery for PM 3 will include modifications to forming section. The existing fourdrinier forming section will be rebuilt into OptiFormer Hybrid by adding a top forming unit that utilizes a novel and innovative Sleeve Roll technology. Sleeve Roll is a specially designed roll, which has a sleeve-like outer layer where dewatering pressure is created with a shoe. Because of Sleeve Roll, the top forming unit is vacuumless. This makes the technology especially suited for rebuilds as it enables unrivalled dewatering capacity and energy savings. All the rebuilt machinery will be automated with Valmet DNA Machine Control System.  

The 5,900 mm-wide (wire) PM 3 produces recycled fluting grades in the design speed of 1,300 m/min and a basis weight range of 90-120 g/m².

Information about the customer Ajin P&P

Ajin P&P Co., Ltd. is a Korean corrugated board and packaging manufacturer founded in 1975. It values highly the importance of R&D and sustainability and wants to be the leader in recycling business.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

For further information, please contact:

Hannu T Pietilä, Vice President, Corporate Sales, Asia Pacific, Valmet, tel. +358 40 5034085

Sami Anttilainen, Director, Product Sales, Board and Paper Mills, Valmet, tel. +358 407687854

Published in Asian News

Valmet will deliver a new recovery boiler and ash leaching plant to ITC's Bhadrachalam pulp mill in India. The new boiler will replace three existing boilers. The start-up of the new recovery boiler is scheduled for late 2021.

The order was included in Valmet's orders received of the first quarter 2019. The value of the order of this scope is typically around EUR 50-60 million.

"The new recovery boiler investment is an essential part of increasing the mill's pulp production. Our main drivers for choosing a modern state-of-the-art recovery boiler were reliability, energy efficiency and environmental performance. With their offering Valmet was able to meet our goals," tells Sanjay Singh, Divisional Chief Executive of ITC.

"This recovery boiler represents a new era in Indian recovery boilers. It is significantly larger than the boilers previously delivered to India and has high power features which enable the mill to increase its energy production. With this project we are able to utilize our technology leadership and strong local presence in India. We are happy to continue our very good cooperation with ITC in upgrading their production fleet," says Jussi Mäntyniemi, Vice President, Recovery Business Unit, Pulp and Energy, Valmet.

Contract signing at ITC in Secunderabad. From left NK Jain and Jussi Mäntyniemi from Valmet, Sanjay K Singh, Vadiraj Kulkarni and Nagahari K from ITC.Contract signing at ITC in Secunderabad. From left NK Jain and Jussi Mäntyniemi from Valmet, Sanjay K Singh, Vadiraj Kulkarni and Nagahari K from ITC.

Technical details about Valmet's delivery

The Valmet RECOX+ recovery boiler will have a capacity of 2,700 tDS/day. The boiler includes several high-power features for example high steam parameters, flue gas heat recovery, combustion air preheating, feed water preheating and vent gas heat recovery. This enables 20% higher steam production compared to conventional recovery boilers. The medium size and high steam parameters set specific requirements for material design.

The delivery also includes electrostatic precipitators (ESPs) which remove dust particles from recovery boiler flue gases.

Potassium and chloride levels in the ESP ash are controlled with two stage ash leaching system. Valmet AshLeach Duo is a well-proven, uniquely simple and effective system.

Illustration of the Valmet RECOX+ recovery boiler to be delivered to ITC Bhadrachalam pulp mill in India.Illustration of the Valmet RECOX+ recovery boiler to be delivered to ITC Bhadrachalam pulp mill in India.

Information about the customer ITC

ITC Paperboards and Specialty Papers Division is among the leaders in the paper and paperboard business with solutions to meet a diverse cross-section of packaging and communication needs. With emphasis on harnessing state-of-the-art technology, the company has emerged as the largest manufacturer of packaging and graphic boards in South Asia. ITC's Paper Board And Specialty Paper's Division has eleven machines at three locations with production capacity of 800,000 TPA. 

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

Published in Asian News

Valmet has signed contracts for a large pulp and paper technology delivery to Klabin S.A. in Brazil. The order consist of a kraftliner machine (PM27), a new fiberline, a new continuous cooking and a pulp dryer rebuild. The order is included in Valmet's second quarter 2019 orders received and the value of the order is around EUR 260-290 million.

Furthermore, Valmet and Klabin have signed Letters of Intent (LOI) for the delivery of a second kraftliner machine (PM28) and a second cooking and fiberline for which the final agreements are expected to be signed and delivery schedule to commence in May 2021.

valmet logo rgbThe now agreed order for the delivery of a kraftliner production line is Valmet's first large board making technology delivery to Brazil and means an important breakthrough to the Brazilian paper industry market for Valmet.

"Our upcoming new kraftliner production line will be the world's first production line for kraftliner made from 100 percent eucalyptus pulp. We have done, together with Valmet, a lot of conceptual and engineering developments for this innovative solution that will deliver a high performance kraftliner for the corrugated container industry," says Francisco César Razzolini, Industrial Technology, Innovation, Sustainability, Project and Pulp Business Officer at Klabin.

"This first major paper technology order enhances Valmet's position in the Brazilian market, where we have been so far especially known as a partner for pulp producers," says Jari Vähäpesola, President, Paper Business Line, Valmet.

The pulp technology delivery for its part will create the first reference for Valmet's new continuous cooking technology, CompactCooking G3, which was launched in 2018. Moreover, the rebuild of the pulp dryer will increase the capacity of the current pulp drying line delivered by Valmet in 2016.

"Klabin wanted a solution with high pulp quality to meet challenging end-product requirements with high availability and decided to trust Valmet to deliver this. This is a significant order for our pulp business in South America and proves the competitiveness of our new innovations in cooking and fiber line technology," says Bertel Karlstedt, President, Pulp and Energy business line, Valmet.

The employment impact of the krafliner production line (PM27) delivery is over 500 man years mainly in Europe, Brazil and China and of the pulp technology delivery almost 500 man years mainly in Finland, Sweden and Brazil.

Technical details of the delivery

Valmet will supply a complete kraftliner board production line with an extended scope of supply delivery, including a wide mill engineering package. The delivery consists of equipment for stock preparation system and approach flow system as well as a complete multiply kraftliner machine (PM 27) from headbox to reel, followed by a winder with automated transfer rails and roll handling systems. The delivery also includes air systems for the machine, a hall ventilation system as well as a wet end chemical system and surface starch preparation and sizer supply systems.

The automation delivery includes Valmet DNA Automation System for process and machine controls and Valmet IQ Quality Management Solution. A large Valmet Industrial Internet package with Manufacturing Execution System (MES) is included in the delivery as well as Valmet Paper Machine Clothing package for start-up for all machine clothing positions.

The 9,000-mm wide (wire) machine will produce high quality kraftliner and white top liner grades with a design basis weight range of 80-200 g/m2. The design speed of the machine will be 1,200 m/min and the design daily capacity 1,555 tonnes.

The cooking and fiber line delivery includes a complete cooking plant and fiber line with a capacity of 2000 ADt per day. The cooking plant features Valmet's next generation continuous cooking technology, CompactCooking G3, and includes ImpBin technology for steaming and impregnation of the wood chips. This two-vessel system provides excellent pulp quality with very low reject content. 

The cooking and fiber line is proven to be easy to maintain and delivers high yield, low energy consumption and high availability. The new cooking features improve the flexibility and deliver optimized bleachability especially for eucalyptus based hard wood production.

The pulp drying line upgrade includes e.g. a new baling line, automatic tail threading equipment, process equipment debottlenecking and roll handling line upgrade. These upgrades increase the capacity of both market pulp and fluff pulp production and improve safety. 

Information about the customer

Klabin S.A. is the biggest paper producer and exporter of paper for packaging in Brazil, it is the only company offering one-stop shop solutions in hardwood, softwood and fluff pulp, and the leader in corrugated board packaging and industrial bags. The company was founded in 1899, and it has 18 industrial plants units of which 17 in Brazil and one in Argentina.  

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Published in South American News

Valmet will supply a Valmet DNA Automation System and a Valmet IQ Quality Control System to Delkeskamp's cartonboard machine BM1 in Nortrup, Germany. The new systems will enable the mill to produce the desired end product quality more efficiently.

valmet logo rgbThe order was included in Valmet's first quarter 2019 orders received. Typically, the value of these kinds of automation system deliveries is below EUR two million.

"With experience gained from hundreds of installations and our papermaking knowledge, we were able to offer a complete solution to meet the customer's needs. Our quality control system is well integrated into the Valmet DNA Automation System. This makes operation and maintenance much easier for the customer, since only one user interface with the same tools is needed for both systems. Advanced applications, such as Valmet DNA Help, enhance the operation even more," says Martin Grundmann, Sales Manager, Automation, Valmet.

Information about Valmet's delivery

Valmet's delivery consists of a Valmet DNA Automation System for the process controls of the board machine and effluent treatment, partial wet-end machine controls, and a Valmet IQ Quality Control System (QCS) with one scanner, related measurements as well as machine- and cross-direction controls. Valmet DNA Help guides operators and indicates reasons for disturbances. These systems will replace the mill's existing obsolete systems and bring its automation to a new level by improving process reliability, runnability and end product quality.

Information about the customer Delkeskamp

Delkeskamp is a fourth-generation family-run company that produces testliner, fluting and kraftliner replacement paper as well as corrugated board with diverse combinations of corrugation types. The company's focus in paper production lies in high-grammage kraftliner replacement paper and a fast and flexible supply. Even with small volumes, the mill is able to fulfill individualized technical requirements along with other design and printability requests for the packaging during the paper production.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

Published in European News

Valmet will supply a complete Advantage DCT 100HS tissue production line to Faderco in Algeria. The order also includes a rewinder and an extensive automation package including process and quality control solutions.

The order was included in Valmet's first quarter 2019 orders received. The value of the order will not be disclosed.

The new line will be installed at the company's mill, Warak, in Setif, Algeria. The start-up is planned for June 2020. Valmet has previously supplied an Advantage DCT100+ tissue line to the mill, started up in 2015. 

The new tissue line will fulfill Faderco's need of new capacity for tissue products. The Warak mill currently produces baby diapers, sanitary napkins, adult diapers and tissue paper for the domestic market and surrounding countries. The new line will support Faderco's ambition to consolidate its position as the Algerian leader in the sector by reaching 35 percent of market share in 2019. With an addition of 30,000 annual tons, Algeria will move from importer to exporter of tissue products.

Valmet Advantage DCT 100HS tissue machineValmet Advantage DCT 100HS tissue machine

"The investment in Valmet's Advantage DCT technology, the new complex, will boost our production and support our ambition to reach the position as the 5th exporter in the Mediterranean region. We are already present in Morocco, Tunisia, Libya, Mauritania, Senegal, Togo, Mali, Guinea Conakry and Qatar, among others," says Amor Habes, CEO, Faderco.

"With this new, high-quality tissue making installation, we are very pleased to continue the journey together with Faderco; a journey which started in 2013. Valmet's leading Advantage DCT technology as well as it's Reelite ENS Winder will support Faderco's ambition for first class tissue paper production," says Bernhard Glifberg, Sales Manager, Tissue Mills Business Unit, Valmet. 

Technical information about the delivery

The new tissue machine line will have a width of 2.8 m and a design speed of 2,000 m/min. It will add 30,000 tons tissue paper per year to Faderco's current production of tissue products.

Valmet's scope of delivery will comprise a complete tissue production line featuring bale handling, stock preparation system, the Advantage DCT 100HS tissue machine, a rewinder and auxiliaries. The tissue machine will be equipped with an OptiFlo II TIS headbox, a cast alloy Yankee cylinder, the Advantage technologies ViscoNip press, the AirCap hood and WetDust dusthandling systems as well as a F(O)CUS Rewinder with its unique ENS technology. The stock preparation line includes OptiSlush pulper, OptiFiner conical refiners and deflaker and OptiScreen technology.

The delivery also includes an automation package with the Valmet DNA process controls and Valmet IQ quality controls. Complete installation supervision, training, start-up and commissioning are also part of the delivery. The supply is based on total mill engineering by Valmet.

About the customer Faderco Warak

Faderco is an Algerian company active in the industrial hygiene field, through cotton derived products and hygiene items with absorbent pads. The company was founded in 1986 and became a joint stock company in 2009. Today, with more than 1,800 employees, 11 brands in 7 strategic business areas and 2 subsidiaries, Faderco continues to strive for a well-established international ambition.

The company produces baby diapers, adult diapers and paper products in the industrial Complex at Setif, opened in July 2012. In addition, the company has another production facility in Algiers. With both wholesale and direct sales, Faderco's commercial coverage is 80% of the Algerian national territory. The company exports products to other countries in Northwest Africa and sub-Sahara.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Published in European News
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