Friday, 29 November 2019 09:32

A.Celli - 24/7 Assistance

A.Celli Group has always guaranteed continuous and immediate assistance to its customers with a free of charge 24/7 service

The A.Celli Group provides its customers with various access channels to request assistance: in the first instance, in case of emergencies, contact can be made by telephone, using a dedicated H24 number, for real time solutions; there is also a dedicated e-mail address, accessible directly or via website and, finally, the chatbot, on the A.Celli website too.

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If the problem is solved by phone, the technician who took charge of the request will trace the event, indexing it with various references, so that it remains memorized and usable for the data entered, both for use by the supplier company and by the customer.

If, on other hand, the problem cannot be solved immediately, the customer is asked to open a "ticket" on A.Celli website. This procedure generates an email that is automatically sent to the Customer Care team in charge of assistance. Also in this case, from taking charge of the request, up to the solution of the problem, the intervention is traced: in this way an archive of cases is created with relative operations and resolution times, which can be consulted afterwards and which provides important data for the development of predictive maintenance (in the field of Industry 4.0).

Every A.Celli machine is connected to the web via VPN: this connection allows remote access to the machine data (remote assistance). Using the VPN, the dedicated team verifies the solvability of the problem: generally it is possible to take action on software anomalies or regulation, solving the same and restoring the optimal activity of the machine.

If, instead, it is deduced that the problem is of mechanical or process type, a technical on site intervention by our specialists becomes necessary.

Recently the A.Celli site has been implemented with a chatbot which, once activated, allows the identified customer to request the Customer Care service, specifying which of the two companies he wishes to interface with (A.Celli Paper or A.Celli Nonwovens) and choosing the way in which to be contacted by the assistance team. Also in this case a "ticket", which will trace the whole solution path, will be opened.

Summarizing, A.Celli customers can always count on Customer Care services, managed by skilled and experienced technicians:

  • Telephone assistance and emergencies 24/7
  • Chatbot
  • Ticket opening (assistance request)
  • Teleservice VPN
  • On-site technical interventions
  • Process supervision
  • Training programs
  • Safety analysis of the machine
  • Technical documentation
  • Worldwide local assistance

Mondi, a global leader in packaging and paper, published an inspiring book and an online video highlighting their new uncoated tinted design paper, Pergraphica Infinite Black. Entitled “Poems in Black”, the new book not only demonstrates creative ways of working with black paper and special finishes, it also explores the mystical nature of the colour black through the medium of poetry. Shortly after publication, “Poems in Black” won the Austrian print and media industry’s 2019 Golden Pixel Award in the tactile sensation category.

Each chapter in the book features an innovative special finishing application on black paper, such as laser-cut patterns, hologram foil, heat-sensitive ink and gold glitter varnish. Opposite those graphic designs, white-on-black printed poems capture the idea represented, written by the brand manager responsible for Pergraphica at Mondi Uncoated Fine Paper, Zoe Truchy.

2019 11 29 092028“The luxury packaging and creative cover segments not only demand the best printability for their materials, they need to be sure that their paper of choice will work with the latest developments in special finishing technology. With ‘Poems in Black’, we prove that Pergraphica Infinite Black fulfils all of these demands with a beautiful book of our own.” says Johannes Klumpp, Marketing & Sales Director at Mondi Uncoated Fine Paper.

With the launch of “Poems in Black”, Mondi also published a video online, which is the result of a collaboration with Lorenz Boegli. The Swiss screen printer, known for pushing the boundaries of his craft, created a double gate brochure in Pergraphica Infinite Black 300 g/m2 using his signature printing technology, RGB print, as it can only be realised on black paper. Boegli was inspired by the Greek myth of Prometheus, who, in his version, stole colours from the gods. “How the colour came to humans” retells this story in modern screen-printing as well as in the medium of film. The video can be watched online at mymondi.net.

“With its satin surface feel, Pergraphica Infinite Black lies between the poles of uncoated and coated paper. It combines the advantages of both poles such as haptics and excellent printing properties such as excellent raster image results and quick drying.” says Lorenz Boegli.

Pergraphica is Mondi’s range of premium uncoated design papers first introduced four years ago. Originally consisting of three different shades of white and rough as well as smooth surfaces, the Pergraphica line was recently extended with Pergraphica Ivory Rough 1.5, a bulky paper for text-rich book applications, and Pergraphica Infinite Black, a deep black paper designed for cover and luxury packaging applications. Pergraphica Infinite Black is available in folio sheets in six different weights from 120 to 350 g/m2. The entire Pergraphica portfolio is made in Austria, meeting the strict international sustainability standards set by FSC™ and the EU Ecolabel. Service standards are equally high, with Mondi’s Neusiedler mill having a good supply of fast-moving Pergraphica formats in stock to ensure quick delivery and long-term availability.

Order samples and find more information on the Pergraphica range, reference projects and videos on www.pergraphica.com as well as on Instagram @pergraphica.

About Mondi

Mondi is a global leader in packaging and paper, delighting its customers and consumers with innovative packaging and paper solutions that are sustainable by design. Our business is fully integrated across the packaging and paper value chain – from managing forests and producing pulp, paper and plastic films, to developing and manufacturing effective industrial and consumer packaging solutions. Sustainability is embedded in everything we do. In 2018, Mondi had revenues of €7.48 billion and underlying EBITDA of €1.76 billion.

Mondi has a premium listing on the London Stock Exchange (MNDI), and a secondary listing on the JSE Limited (MNP). Mondi is a FTSE 100 constituent, and has been included in the FTSE4Good Index Series since 2008 and the FTSE/JSE Responsible Investment Index Series since 2007.

At the beginning of this week, international technology Group ANDRITZ welcomed a delegation of more than 25 experts from different mills and locations of the Mondi Group at its headquarters in Graz to discuss major technology trends and the latest innovations in the pulp and paper industries.

The various presentations given by representatives of ANDRITZ focused on mechanical pulping, stock preparation and recycled fiber systems, paper and board machines, rejects and recycling technologies, fabrics and rolls, and power boilers. ANDRITZ Automation experts demonstrated the capabilities of the Metris UX Digital Solutions by remotely monitoring the ANDRITZ Metris X control system installed at the Mondi paper production mill in Štětí, Czech Republic.

“It was a very interesting conference with a good mix of well-known proven technologies and latest innovations like the Vertical Screw Thickener, large steel cylinders, smart fabrics, and solutions for digitalization. We collected some food for thought, and our teams are looking forward to more detailed technical discussions with ANDRITZ”, commented Lars Mallasch, Mondi Director Technology & Capex Corrugated Packaging.

Site visit of Mondi representatives at the stock preparation pilot plant at the ANDRITZ headquarters. Photo Site visit of Mondi representatives at the stock preparation pilot plant at the ANDRITZ headquarters. Photo "ANDRITZ"

The two-day event also included a guided workshop tour and a visit to the stock preparation pilot plant to get an impression of ANDRITZ’s manufacturing capabilities and R&D activities. “It was a great honor for ANDRITZ to welcome so many representatives of the Mondi Group here in Graz. This is a further proof of the excellent long-term partnership between the two companies”, said Wolfgang Lashofer, Manager of the Paper, Fiber and Recycling division. “

ANDRITZ GROUP

ANDRITZ is an international technology group providing plants, systems, equipment, and services for various industries. The company is one of the technology and global market leaders in the hydropower business, the pulp and paper industry, the metal working and steel industries, and in solid/liquid separation in the municipal and industrial segments. Other important fields of business are animal feed and biomass pelleting, as well as automation, where ANDRITZ offers a wide range of innovative products and services in the IIoT (Industrial Internet of Things) sector under the brand name of Metris. In addition, the company is active in power generation (steam boiler plants, biomass power plants, recovery boilers, and gasification plants) and environmental technology (flue gas and exhaust gas cleaning plants) and offers equipment for the production of nonwovens, dissolving pulp, and panelboard, as well as recycling plants.

ANDRITZ stands for passion, partnership, perspectives and versatility – core values to which the company is committed. The listed Group is headquartered in Graz, Austria. With almost 170 years of experience, 29,700 employees, and more than 280 locations in over 40 countries worldwide, ANDRITZ is a reliable and competent partner and helps its customers to achieve their corporate and sustainability goals.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper is a leading global supplier of complete plants, systems, equipment, and comprehensive services for the production and processing of all types of pulp, paper, board, and tissue. The technologies cover processing of logs, annual fibers, and waste paper; production of chemical pulp, mechanical pulp, and recycled fibers; recovery and reuse of chemicals; preparation of paper machine furnish; production of paper, board, and tissue; sizing, calendering and coating of paper; as well as treatment of reject materials and sludge. The service offering includes system and machine modernization, rebuilds, spare and wear parts, on-site and workshop services, optimization of process performance, maintenance and automation solutions, as well as machine relocation and second-hand equipment. Biomass, steam and recovery boilers for power production, gasification and flue gas cleaning plants, systems and plants for the production of nonwovens and absorbent hygiene products, dissolving pulp, and panelboard (MDF), as well as recycling and shredding solutions for various waste materials also form a part of this business area.

Valmet will deliver key technology for Bracell’s project to build a new pulp production line at the mill located in Lençóis Paulista, São Paulo state, Brazil. Valmet’s delivery includes an evaporation plant and a white liquor plant, in which the lime kilns are fueled with gasified biomass.

The order was included in Valmet's orders received of the third quarter 2019. The value of the delivery will not be disclosed. However, a project of this size and scope is typically valued around EUR 200-250 million.

valmet logo rgbIn May 2019, Bracell announced its plan for a substantial expansion of the São Paulo pulp mill in Lençóis Paulista (formerly Lwarcel) to increase its current production capacity of 250,000 tons per year (tpy) by an additional 1,250,000 tpy to reach 1.5 million tpy. The project is expected to be completed by the end of 2021.

“The new São Paulo unit in Lençóis Paulista will feature best-in-class technology with a flexible line designed primarily to produce dissolving pulp. This project is the largest private investment in the São Paulo state in the last 20 years and it generates employment opportunities for the entire region,” tells Carlos Pastrana, Projects Director from Bracell.

“Our technology represents new innovations and is designed for flexible production with high energy efficiency. The project will have a significant employment impact both for engineering and production in Brazil and the Nordics,” says Bertel Karlstedt, Business Line President, Pulp and Energy, Valmet.

About Valmet’s delivery

Valmet’s delivery includes an evaporation plant with a super concentrator. The plant features Valmet’s TUBEL technology for highest availability and easy washing. The evaporation is designed for high energy efficiency with energy recovery from hot weak black liquor.

The white liquor plant is an essential part in the mill’s chemical recovery process. Valmet’s delivery includes the complete white liquor plant with recausticizing and two lime kilns. In addition, Valmet delivers two biomass dryers and two biomass gasifiers. The two lime kilns are fueled with biogas decreasing the need for fossil fuels. The white liquor plant is designed for producing high quality white liquor for cooking with lower operating cost with renewable furnace fuels and low specific heat consumption.

Valmet also delivers non-condensable gas (NCG) handling system to control and minimize the odors emerging from the chemical recovery processes.

“Valmet has extensive experience in delivering fossil fuel free lime kilns, which are fueled with either wood powder or gasified biomass. Using gasified biomass is a sustainable and economical solution for large mills. Our solution works seamlessly together throughout the whole process from biomass drying, gasification and lime kiln to emission control. Our evaporation technology represents leading energy efficiency and is designed for long lifetime and high availability,” says Fernando Scucuglia, Director, Pulp & Energy, South America, Valmet.

Information about the customer Bracell

Bracell is one of the largest specialty cellulose producers in the world. Bracell has operated in Brazil for 15 years. The company has main operations in Bahia Specialty Cellulose in Camacari, Bahia and in Lençóis Paulista, São Paulo. By the time the expansion project completes in 2021, Bracell will have annual production capacity of 2.0 million tons of dissolving pulp and will employ 7,300 direct and indirect employees.

For further information, please contact:
Bertel Karlstedt, Business Line President, Pulp & Energy, Valmet, tel. +358 10 672 0000
Celso Tacla, Area President, South America, Valmet, tel. +55 41 3341 4581

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

The Science Based Targets initiative (SBTi) has approved Metso’s greenhouse gas (GHG) emission targets. The GHG targets are part of Metso’s Climate Program and are applicable to all relevant emission sources: production, procurement, inbound and outbound transportation as well as the use of Metso’s products. 
The SBTi is a collaboration between CDP, the United Nations Global Compact, World Resources Institute (WRI) and the World Wide Fund for Nature (WWF). The initiative aims at promoting science-based target setting and driving down global greenhouse gas emissions. Metso is one of the few corporations in its field to join SBTi in the efforts to prevent global warming.

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Metso reduces emissions throughout the product life-cycle

As a scope 1 and 2 GHG target, Metso has committed to a 25% reduction in carbon emissions in production by 2030. This is achievable by investing in renewable energy and improving the energy efficiency of the production processes.

Metso demands sustainability not only of its own production, but also 30% of its suppliers in terms of spend are required to set science-based emission targets by 2024. By streamlining transportation routes and optimizing warehouse locations, Metso aims for a 20% reduction in transportation emissions by 2025 (scope 3 GHG emissions target).

Through extensive research and development work, Metso has been able to significantly reduce the energy consumption in customer processes. To continue this development, Metso aims for a 10% reduction in GHG emissions in the most energy-intensive customer processes through the use of Metso products by 2025. This is further reinforced by the demanding energy-efficiency targets in all Metso R&D projects. As supportive actions, Metso will also offset flight emissions by 100% by 2021 and continue to find new ways to decrease emissions, for example, in offices.

Metso President and CEO Pekka Vauramo said: “We are extremely happy about the ratification of our science-based CO2 emissions targets. Our Climate Program is an important step in our goal of reducing greenhouse gas emissions. It is also an essential element in Metso being a responsible and trusted partner to our customers. We aim to improve our customers’ productivity in a sustainable manner, and we involve all our stakeholders in reaching this goal.”

For Metso, Scope 1 emissions are generated from fuels used in production, Scope 2 emissions are generated from the purchased energy and Scope 3 emissions are generated from transportation, procurement, travelling and product use.

For more information, please visit Metso’s website at https://www.metso.com/company/sustainability/climateprogram/.

Metso is a world-leading industrial company offering equipment and services for the sustainable processing and flow of natural resources in the mining, aggregates, recycling and process industries. With our unique knowledge and innovative solutions, we help our customers improve their operational efficiency, reduce risks and increase profitability. Metso is listed on the Nasdaq Helsinki in Finland and had sales of about EUR 3.2 billion in 2018. Metso employs over 14,000 people in more than 50 countries.

metso.com

Kaisa Jungman, Director, Sustainable Business Development, Metso Corporation, tel. +358 20 484 3272, email: kaisa.jungman@metso.com

In every type of manufacturing, the goal is to produce a superior product as quickly as possible, while producing minimal waste and keeping energy usage to a minimum. The tissue and nonwovens industry is no exception.

Companies in this industry need to produce certain products with specific characteristics on a consistent basis. The processes behind this goal have always been data driven, and for most of the industrial age, those data have come from human observation.

Fortunately, the technological advancements of today make data collection and analysis much easier and more comprehensive, which makes it easier to improve production processes. It is these production processes that define the output of the production line, and whether the final product is successful or there are problems with it, they are the data collected along the production line that hold the answers as to why. Once these data are analyzed, successes can easily be repeated, and failures can be avoided in the future.

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Where Data Comes From

The data in a tissues and nonwovens mill come from a myriad of sensors and cameras that are constantly gathering information from each machine during operation. The Industrial Internet of Things (IIoT) makes this possible. The IIoT is a part of Industry 4.0, which has taken computers and automation to a new level, making it easier for humans to interact with and gather and analyze data from machines.

There can be dozens, or even hundreds, of sensors on each machine in the production line. They are all connected to a network, along with other equipment and devices, and they are constantly transmitting data via the cloud in real-time. These data can be stored for future use and/or analyzed and acted on immediately, giving workers insight into what is happening at each stage along the production line.

What Data Reveals

The data that are captured on the production line are analyzed by machine learning programs that have the ability to:

  • detect anomalous readings;
  • see patterns in the data;
  • determine where improvements can be in production processes.

The value of this abundance of data and the insights analysis of the data is significant. For example, if a roll of the highest quality comes off the production line with few or no defects, the data that represent the conditions at each point along the production line reveal the ideal conditions that are required to create the ideal roll. Once these conditions are known, production processes can be adjusted to recreate these conditions in the future.

Read more: How to Measure Tissue and Nonwovens Mill Machinery Performance with Real Time Analytics

The flip side of this scenario is when a flawed roll comes off the line. The data from that run can be analyzed to determine at what point along the production line the conditions caused the flaw. Perhaps the temperature was a little too high or low on one part of the production line, or perhaps the machine speed was a little too high, compromising product quality. Once these data have been analyzed and these insights gained, adjustments can be made in production processes to avoid these flaws in the future.

Thanks to artificial intelligence (AI), full automation along the production line means adjustments to the conditions anywhere along the line can be made in real-time wherever they are needed to improve processes. In short, production processes can be tweaked on an ongoing basis, in real-time, without the need to stop production to make it happen. In addition, the data gathered from the sensors along the production line will reveal problems that require immediate attention and make predictive maintenance possible.

Data Driven Production Process: Integration Is Key

One of the biggest issues for many tissue and nonwovens companies today is that, although they have sophisticated systems that collect data from the production line in real-time, these systems are often siloed from one another. In other words, each machine on the production line will have its own software. This means there is a lack of communication between these systems, making it difficult to integrate the data collected by each machine into an organized whole from which workable insights and solutions can be obtained.

It is the integration of these production line machines with each other and with all other company, supplier, and distribution systems will ensure the best possible data driven production processes can be initiated and maintained. When these systems are tied in with each other and can communicate and share data, production processes can be tailored to the specific needs of the company based on:

  • their business and operational goals as an enterprise;
  • the availability of the raw materials required for production;
  • supply, demand and warehouse stock levels.

The answer to this problem is to use a software platform that is machine- and system-independent. A platform such as this will allow for the easy integration of data from every machine on the production line, ensuring the company can fully embrace data driven production processes. A.Celli’s digital solution offer such a platform.

For more information about data and production processes in your tissue and nonwovens mill, please take a look at our eBook The Ultimate Industry 4.0 Guide for the Tissue and Nonwovens Industry.

Harrogate-based, Environment-Agency-approved recyclable materials exporter Clearpoint Recycling has bolstered its workforce with the appointment of a new head of paper, Andrew Perkins, who will be leading the firm’s expanding fibre operation.

Bringing with him over 25 years’ experience in the industry, Andrew has worked for a number of waste management, recycling and paper manufacturing companies – in both operational and commercial roles. Prior to joining the Clearpoint Recycling team, he was most recently commercial director at global paper-based packaging firm Smurfit Kappa Recycling, where he was responsible for all supply into the firm’s UK mills, as well as trading on surplus fibre to its continental operation and third-party mills in Europe and the Far East.

Commenting on the appointment, Clearpoint Recycling’s CEO and founder, William Lee, said: “With the current economic and political uncertainty, it’s a turbulent time for the recovered paper market. However, it’s amid these industry challenges that we can demonstrate our faith in the industry and remain resilient – fighting to keep our stakeholders’ materials moving smoothly.

Andrew Perkins - head of paper at Clearpoint RecyclingAndrew Perkins - head of paper at Clearpoint Recycling

“Andrew’s wealth of experience plays an important role in sustaining our strong and ethical offering to our clients.”

The firm’s managing director, Duncan Oakes, added: “We have a very successful polymer material recycling operation at Clearpoint, but over the past 12 months, paper for recycling (PfR) has proven to be an increasingly important part of the business. Having Andrew on board to help us further evolve this area ensures we’re enhancing our knowledge of the fibre market both in the UK and overseas.”

To continue developing the paper expertise within the business, a dedicated fibre buyer – Paul Clarke – was also appointed in August this year. The firm also hired an overseas-based European sales manager in 2018 – Martijn Janssen – who has been investigating expert recycling facilities within the fibre market and driving paper sales for the past 12 months.

Clearpoint has dedicated teams that focus on the key stages of recyclable commodities handling – buying, selling and compliance – ensuring the right quality, quantity and value of materials go to reprocessors by matching suppliers with appropriate and compliant end destinations.

On joining the team, Andrew Perkins concluded: “I’m delighted to be part of an operation that is refreshingly different, has confidence in the future of PfR and is willing to invest in it. The organisation has a great depth of experience in recyclable materials – which serves the market well at all points in the business cycle – and I’m looking forward to further developing its paper division.”

The news comes at a time when the materials broker has also recorded its biggest year-on-year increase in workforce numbers – employing 24 new colleagues in the last 12 months, making a 43-strong team overall.

Located in Harrogate, North Yorkshire, Clearpoint Recycling has almost 10 years’ experience as a trusted, ethical and compliant broker for plastic, paper and metal materials. The firm offers a potential route for all grades of these recyclable commodities, using auditable processes that are fully compliant with legislation for waste purchasing, selling, exporting and importing

Valmet has launched a new Valmet Visible Thermal Imaging System, which provides the highest quality lime kiln process monitoring for pulp mills. Combining the camera temperature information with process controls can improve combustion optimization and reburned lime quality, and reduce emissions. The system also allows visual evaluation of flame shape, size, and temperature profile. Reduced maintenance costs and greater visibility during start-up and full load conditions can also be achieved.

The Valmet Visible Thermal Imaging System is a rugged, air-cooled, HD visible camera paired with a high-resolution thermal sensor for real-time product temperature measurements. Designed for comprehensive observation and analysis of kiln environments, the camera system provides unparalleled image quality from start-up to full load conditions.

Example output from Valmet Visible Thermal Imaging SystemExample output from Valmet Visible Thermal Imaging System

“There has been a very positive and enthusiastic use of this camera system during the initial pilot cases, most especially in observing and tuning the kiln burner flame during operation and start-up. It is exciting to see such an active customer engagement in using the camera features to monitor and improve their processes,” says Rodeo Winchell, Product Manager, Automation, Valmet.

The highest definition visible sensor results in superior image quality

Valmet Visible Thermal Imaging Systems are engineered for durability and longevity inside of hot, dusty environments, providing a low maintenance solution to many complex process challenges. Optional automatic retraction hardware protects the camera from overheating in the cooling air loss. Digital-only data transmission improves the reliability of video streams, eliminating unwanted noise or image signal degradation.

The Valmet Visible Thermal Viewer software combines the HD visible image with a high-resolution thermal sensor array. With up to eight customizable regions of interest for calculating temperature, users have full control over their data. Coupled with a user-friendly interface, it is simple to record images, view historical data trends, and configure temperature threshold alerts.

Read more: https://www.valmet.com/kilncamera

For further information, please contact:
Rodeo Winchell, Product Manager, Valmet Visible Thermal Imaging System, Automation business line, Valmet, tel. +1 360 402 9685

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.  

Read more www.valmet.com

WWF has just published its 6th Environmental Paper Company Index (EPCI 2019), a voluntary tool to increase transparency and awareness on how the pulp, paper and packaging sectors can reduce their footprint. The EPCI tracks companies performance on responsible sourcing, clean production, Environmental Management Systems (EMS) and reporting. This assessment comes ahead of the significant 2020 milestone by which many global companies pledged to have fully eliminated deforestation from their supply chains. The pulp and paper sector plays a crucial role in achieving these commitments as growing demand for paper, particularly virgin fiber, is adding pressure on our remaining natural forests, aquatic ecosystems, biodiversity, wildlife and climate change. The Index spurs companies to become more transparent in disclosing sustainability data, and in that way, helps companies report progress on their commitments to the 2030 Agenda for Sustainable Development, the Bonn Challenge and New York Declaration on Forests, among others.

EPCI 2019 covers a significant percentage of total global production in the following categories: newsprint (13%), graphic paper (16%), tissue (15%), packaging (9%) and pulp (10%). The Index brings together almost 300 mills of which 48% are located in Europe, 22% in North America, 22% in South and Central America, 7% in Asia and 1% in Africa.

2019 11 26 101737Overall, the assessment shows that participating companies are obtaining 76% of the maximum points for responsible fiber sourcing, 70% for clean manufacturing, and 64% for  Environmental Management Systems (EMS) and transparency in reporting. The average score of 70% is slightly less compared to the overall performance in the EPCI 2017 (73%). An important trend to note is the overall reduction of FSC certified sourced fiber and the use of recycled materials for all product categories except packaging. More transparency is also needed indicates the lowest score (63%) on environmental reporting. 

Given the fast-growing importance of the pulp and paper sector in Asia, WWF carried out an additional special assessment based on public information of two large Chinese companies (Lee & Man Paper Manufacturing and Nine Dragons Paper Holding), and one Japanese company (Daio Paper Corporation). These companies were invited but chose not to voluntarily disclose information on their performance and transparency. Together, they represent nearly 5% of global total pulp and paper production while Lee & Man Paper Manufacturing and Nine Dragons Paper Holding alone represent around 8% of total global packaging production.

“Asia is the most dynamic region with paper and paperboard representing almost half of the world’s production, says Mauro Ciriminna, Senior Advisor Sustainable Pulp, Paper, and Packaging, WWF Forest Sector Transformation. “In the past, it has been challenging to get Asian based companies on board. Therefore the inclusion of 7 Asian companies in this year’s EPCI is an important development. Asian based companies can and should play a crucial role in improving their practices in deforestation fronts, increasing Forest Stewardship Council (FSC) certification and promoting responsible paper production and consumption.”

This year, 30 out of 84 invited companies took part in the Index (including the 3 companies from the special assessment) with 4 new companies voluntarily joining also: Ence and Lecta (Spain) JK Paper (India), and Nippon Paper (Japan). Together, these companies represent 18% of total production of pulp and paper manufacturers worldwide.

Through the Index, WWF wants to spur the pulp and paper industry to take a leading role in reducing the sector’s footprint by increasing recycling practices and sourcing more responsibly certified fiber from timber producers and pulp and paper suppliers.

“Recycled material plays a central role in achieving a circular economy and should become the industry´s first choice to reduce pressure on virgin fiber and worldwide forests. Globally, if companies used more post-consumer recycled and FSC-certified fiber, they would score much better,”says Ciriminna.

Recycled material is particularly important for tissue, mainly used in end-of-use products. FSC certification is a key strategy for companies to eliminate deforestation from their supply chains because it reduces environmental impacts and protects High Conservation Value forests among other requirements. According to the WWF Certification Assessment Tool , FSC is the most credible forest certification scheme.

Efforts in clean manufacturing greatly vary: several companies have strategies and targets on the reduction of greenhouse gas (GHG) emissions. But whilst no waste should end up in landfills, only few participating companies scored well on this point. Mills can find many ways to reuse the waste from production like recycling paper which saves water and energy in the production process, as well as reducing air, water, and land pollution.

By 2050, the consumption of paper will double and maybe even further increase with the pressure to substitute plastic for paper. WWF estimates that over 250 million hectares of plantation will be needed to meet our future global demand, even with higher levels of recycled material. WWF calls on the sector to change the status quo and deliver now by improving the sustainability of its supply chain and offering consumers a responsible choice.

More information about EPCI and the detailed company results are available on epci.panda.org.

About WWF

WWF is one of the world's largest and most respected independent conservation organizations, with over 5 million supporters and a global network active in over 100 countries.  WWF's mission is to stop the degradation of the earth's natural environment and to build a future in which humans live in harmony with nature, by conserving the world's biological diversity, ensuring that the use of renewable natural resources is sustainable, and promoting the reduction of pollution and wasteful consumption. More information: panda.org/forests

Valmet and Metsä Board have signed an agreement for the supply of key technology for the planned renewal of the Husum pulp mill in Sweden. The supply covers a new recovery boiler and an upgrade of the existing evaporator with a new super concentrator. The contract is conditional for Metsä Board making the final investment decision after receiving the environmental permit, which is estimated for the second quarter of 2020, at the earliest.

The order is included in Valmet's orders received of the fourth quarter 2019. The value of the order will not be disclosed. An order with this scope of supply is usually valued in the range of EUR 100-150 million. The equipment is scheduled to be in operation by the end of 2021.

“The planned investment in the recovery boiler will reduce the energy costs of the mill, improve the reliability of production and decrease the duration of the annual maintenance shutdown. Own electricity generation, entirely based on renewable biomass, will double and increase the self-sufficiency in electricity of the integrate to over 80 percent. The investment would be a substantial step to take us towards our target of 100% fossil free mills. Valmet was chosen to deliver the recovery boiler and enhancement to the evaporation plant due to the good experiences we have had with them during the years,” says Ari Kiviranta, Senior Vice President, Development, Metsä Board Oyj.

“We have good references for recovery boiler and evaporation technology as well as for our project execution capabilities with our latest similar projects. We were able to meet Metsä Board’s need of better energy efficiency and reliability with our high-power recovery boiler and super concentrator technologies as well as supporting Industrial Internet solutions,” says Jussi Mäntyniemi, Vice President, Recovery Business unit, Valmet.

Metsä Board is renewing the Husum pulp mill in Sweden.Metsä Board is renewing the Husum pulp mill in Sweden.

Information about Valmet's delivery

Valmet’s delivery includes a new high-power recovery boiler with a capacity of 4,300 tDS/d (tonnes dry solids a day) replacing two old recovery boilers. The recovery boiler has multiple high-power features, including high steam parameters and patented heat recovery from flue gas to combustion air.

The boiler is designed to fulfill tight emission regulations with multilevel air system to optimize the combustion​ to reach low NOx levels and the dust emissions are removed with Valmet’s own electrostatic precipitator (ESP) technology​. Valmet will supply all auxiliary equipment for the recovery boiler including electrification and instrumentation.

The upgrade of the existing evaporators with a TUBEL Super Concentrator will increase the final dry solids of the black liquor and by this increase the steam production in the recovery boiler. The open design of the Valmet TUBEL technology eliminates tube plugging and provides the highest mechanical reliability. ​

In addition, the delivery includes Valmet Industrial Internet platform for connectivity for Performance Center services and to enable future use of value adding applications.

Information about the customer Metsä Board and its Husum mill

Metsä Board is a leading European producer of premium fresh fiber paperboards including folding boxboards, food service boards and white kraftliners. In 2018, the company’s sales totaled EUR 1.9 billion, and it has approximately 2,400 employees. Metsä Board is part of Metsä Group.

Metsä Board Husum is an integrated board and pulp mill producing fresh fiber folding boxboard, white kraftliner as well as bleached market pulp. The production facilities are located in Husum, Sweden. In April 2019, Metsä Board announced its plans to invest in the renewal of the Husum pulp mill.

For further information, please contact:
Jussi Mäntyniemi, Vice President, Recovery, Pulp and Energy, Valmet, tel. +358 40 769 8154
Jonas Wallen, Sales Manager, Projects, EMEA, Valmet, tel. +358 50 385 1818

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

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