Cartiera Marchigiana selected Toscotec to completely rebuild the dryer section of its paper machine at Montelupone, Macerata, Italy. This is a repeated order for Toscotec, who has recently been entrusted with a turnkey rebuild project by Cartiera Cama, which has the same ownership of Cartiera Marchigiana. Thanks to the advantages of TT SteelDryer technology, the rebuild will boost PM1’s drying capacity and efficiency, without increasing the paper machine’s length.
Toscotec will supply a new frame for several dryer batteries included in the rebuild and 23 TT SteelDryers, designed for an operating steam pressure of 10 barg, featuring bearing housings, steam fits and turbulence bars. The scope also includes stretchers, guides, doctors, canvas rolls and walkways, as well as an overhaul of the mechanical drives. The service package includes onsite erection, supervision, commissioning and start-up assistance.
The delivery is planned in two phases, from July through December 2019. PM1 has a reel trim of 2,340 mm and produces core board and carton board from 650 to 1,200 gsm, using 100% waste paper.
Davide Bettanti, CEO of Cartiera Marchigiana, says, “Both for Cartiera Cama and for Cartiera Marchigiana we were looking to invest in the best available technology, because we rely on technological innovation to reduce the environmental impact of our mills. We placed two major orders together for our two production bases, because we want to ensure the same product innovation and quality upgrade across our mills, to ensure the flexibility we need to satisfy the demands of the market. Our expansion, in terms of production increase, must also go hand in hand with the rationalization of our energy consumption and with a significant efficiency boost. We have high expectations for the outcome of Toscotec’s rebuilds.”
Enrico Fazio, Toscotec’s P&B Head of Sales, says “We are very pleased about this second order. Just like we are doing for Cartiera Cama, also for Cartiera Marchigiana we will design and implement the best solution, in order to deliver on the mill’s plans of production increase and energy use optimization.”
About Cartiera Marchigiana S.r.l.
Established in 1961 by Galbiati Giancarlo, Cartiera Marchigiana manufactures chipboard in sheets and laminated and printed cardboard, for a total capacity of 23,386 tons of cardboard in 2018, which is primarily absorbed by the board games and footwear sectors. Thanks to a strategic logistic position, almost 90% of its production is dedicated to the Italian market. Certified ISO 14001 since 2016, the company is focused on the reduction of its environmental footprint in the areas of water, paper and energy, using 100% recycled paper as raw material.
For further information, please contact:
Enrico Fazio, Head of Sales, Toscotec Paper & Board division, firstname.lastname@example.org
When produced where the environmental impact of producing electricity is low, and where the forest is sustainably managed, paper from fresh fibres has lower environmental impact than paper from recycled fibres. That’s the conclusion of a new life cycle study made by IVL, Swedish Environmental Research Institute.
The study uses a Life Cycle Assessment (LCA) methodology, comparing 100% fresh fibre-based paper produced at Holmen Paper in Sweden with 100% recycled-based paper produced with German production conditions. The study shows that paper based on fresh fibre has a lower environmental impact than recycled paper, not least when it comes to emissions. The study was also subject to a third-party review.
“In Holmen, we are extremely focused on sustainability and it’s vital to know that when we embarked on this journey, we were studying our own environmental impact and were in no way interested in discrediting recycled paper. But the key findings in this study are very important because it shows that the general misconception that recycled paper is better for the climate is in fact wrong”, says Lars Lundin, CEO at Holmen Paper.
An important variable in the findings of the study is the energy mix. Producing paper from fresh wood resources requires more energy than paper produced from recycled resources. However, the study shows that if low-emission renewable energy resources are used for the fresh fibre production, the environmental effects can be significantly reduced. One reason the Swedish scenario does so well is that the Swedish electricity mix has a lower environmental impact compared to the German.
“The study shows that paper from fresh fibres has a lower environmental impact in several aspects. When comparing climate impact, eutrophication and acidification the difference between fresh and recycled fibres is significant in favour for the fresh fibre, despite higher energy consumption”, says Håkan Stripple from the Swedish Environmental Research Institute.
Fresh fibre is also essential for the whole recycling process. The cellulose fibres in paper cannot be recycled more than about 5-7 times. After that, the fibre quality is so low you can no longer use it to produce paper. Therefore, the addition of fresh fibre is vital for the paper recycling process.
“To combat climate change, we need to lower our emissions and replace fossil based materials. All paper is renewable, degradable and climate smart, but we need to acknowledge the fact that paper from fresh fibres is, in many cases, better for the climate and an essential prerequisite for recycled paper”, concludes Lars Lundin.
The Whitepaper “Environmental benefits of fresh fibre” is available to download at www.holmen.com
Holmen’s business concept is to own and add value to the forest. The forest holdings form the basis of the business – an ecocycle in which the raw material grows and is refined into everything from wood for climate-smart building to renewable packaging, magazines and books. The forest is managed to provide a good annual return and stable value growth while our production operations are run with a focus on profitability and greater value added. In 2018 Holmen’s net sales were just over SEK 16 billion and the group has approx. 3 000 employees. Holmen’s shares are listed on Nasdaq Stockholm, Large Cap. For more information, visit www.holmen.com
Resolute Forest Products Inc. have just announced a 5-year extension of its senior secured asset-based revolving credit facility ("ABL credit facility") with an aggregate lender commitment of up to $500 million at any time outstanding, subject to borrowing base availability based on specified advance rates, eligibility criteria and customary reserves.
"This successful extension improves certain terms and conditions, and supports the execution of our growth and transformation initiatives for the future," said Yves Laflamme, president and chief executive officer. "By renewing and extending the ABL through May 2024, we are taking advantage of our strong financial position and of attractive bank market conditions to lock-in a competitive source of liquidity for the long-term," added Remi Lalonde, senior vice president and chief financial officer.
The ABL facility is completely undrawn, with the exception of approximately $51 million of ordinary course letters of credit outstanding. The extension of the ABL credit facility includes a number of modifications, including a voluntary reduction in the lenders commitment of $100 million, which will lower fees while preserving the current available liquidity. The $500 million facility includes a $300 million tranche available to Resolute's U.S. borrowers and its Canadian borrowers, as well as a $200 million tranche available only to its U.S. borrowers, in each case subject to the borrowing base availability of those borrowers. The facility includes a $60 million swingline sub-facility and a $200 million letter of credit sub-facility. The credit agreement also provides for an uncommitted ability to increase the revolving credit facility by up to $500 million, subject to certain terms and conditions.
The credit agreement for the ABL facility contains customary covenants, representations and warranties, and events of default for asset-based credit agreements of this type. The company's obligations under the facility are guaranteed by certain material subsidiaries and they are secured by first priority liens on accounts receivable, inventory and related assets.
The ABL credit facility is provided by a syndicate of six banks, with Bank of America as administrative agent and collateral agent. Bank of America, Wells Fargo and Bank of Montreal acted as joint lead arrangers and joint bookrunners; CIBC and TD acted as co-documentation agents.
Troutman Sanders LLP and McCarthy Tétrault LLP represented Resolute.
About Resolute Forest Products
Resolute Forest Products is a global leader in the forest products industry with a diverse range of products, including market pulp, tissue, wood products, newsprint and specialty papers, which are marketed in close to 70 countries. The company owns or operates some 40 facilities, as well as power generation assets, in the United States and Canada. Resolute has third-party certified 100% of its managed woodlands to internationally recognized sustainable forest management standards. The shares of Resolute Forest Products trade under the stock symbol RFP on both the New York Stock Exchange and the Toronto Stock Exchange.
Resolute has received regional, North American and global recognition for its leadership in corporate social responsibility and sustainable development, as well as for its business practices. Visit www.resolutefp.com for more information.
SOURCE Resolute Forest Products Inc.
The International Council of Forest and Paper Associations (ICFPA) has announced the three global winners of the 2018-2019 Blue Sky Young Researchers and Innovation Award. University of Pretoria Masters student Martin Wierzbicki along with Elina Pääkkönen (Finland) and Chinmay Satam (USA) were lauded for their novel wood-based research projects. They made their official presentations in Vancouver, Canada last week to industry executives at the ICFPA-hosted international CEO Roundtable, a biennial gathering of forestry and forest product companies.
The international competition – now its second round – aims to attract submissions from aspiring scientists and young engineers who are developing novel solutions using wood fibre, process improvements or other products along the forestry-pulp-paper value chain.
The research projects were judged against the theme of disruptive technologies that can revolutionise the future of forest-based products and services. The 2018/2019 contest invited submissions in two particular areas: future generation forestry and innovation in the wood-based industry. These issues are particularly topical as the world seeks greener, sustainable and renewable alternatives to packaging, fuel and materials.
Pääkkönen, Satam and Wierzbicki inspired Steve Voorhees, CEO of WestRock. “We recognize them for their many years of work to develop these exciting renewable wood and paper-based solutions,” said Voorhees.
Designer wood for better industrial processing
Martin Wierzbicki, an MSc graduate from University of Pretoria in South Africa carried out research on genome-based biotechnology for designer wood.
Wierzbicki’s work has focused on how the genetic makeup of trees can be changed to improve how wood reacts to industrial processing in order to maximise the extraction of biopolymers such as cellulose, lignin and xylan (a complex sugar found in plant cells). Separating wood components into distinct processing streams as cleanly as possible allows each component to be used to make high value products, but is hampered by the strong associations between wood biopolymers that make industrial breakdown difficult and costly.
“I have combined genetics, genomics, big data and wood chemistry analyses to build a gene network model,” he explained. “My model treats the tree as a ‘living biorefinery’, where we have control of how the wood is made.”
He hopes that his work will help companies to improve breeding techniques to reduce the loss of valuable components during wood processing and to introduce novel properties for advanced biomaterial production in trees.
Foam cushioning made from renewable fibres?
“Could we replace non-renewable packaging materials, like expanded polystyrene (EPS), with more sustainable materials?” posed Elina Pääkkönen, a senior scientist at VTT, the Technical Research Centre of Finland.
The objective of the work is to develop a viable earth-friendly packaging material from wood fibres using foam-assisted forming technology. “This is much like a common polystyrene foam cushioning, but made from common papermaking pulps,” explained Pääkkönen.
The process involves mechanically mixing fibres, water and a foaming agent resulting in an aqueous fibre-containing foam with an air bubble content between 50-70%. These foam-formed fibre products are based on a 100% renewable material – wood fibres or even recycled paper fibres – and can be recycled or composted in the same way as cardboard packaging. Another advantage is that companies already have the machinery and expertise with which to produce this material.
Compostable and recyclable packaging barrier made from cellulose and crab shells
Chinmay Satam, a PhD chemical engineering candidate at the Georgia Institute of Technology in the USA, is developing multi-layer films made from chitin nanofibre and cellulose nanocrystals for sustainable barrier applications to replace commonly used plastic barriers such as polyethylene terephthalate (PET).
Oxygen and water barriers are very important, especially in food packaging and electronic applications, but these tend to be petrochemical derived and non-renewable. Satam has been exploring the potential of biomaterials and developing a cost-competitive, compostable, recyclable and renewable material.
Like cellulose (found in plant cell walls), chitin is an abundantly occurring substance found in the exoskeletons of crabs, insects and spiders, as well as the cell walls of fungi. “Chitin and cellulose are known to be excellent oxygen barriers but not as effective against water,” said Satam, “however by combining tiny chitin nanofibres and cellulose nanocrystals with a cheap renewable polymer with good water vapour barrier properties like polylactic acid, I have developed a composite that yields the best of both.” His focus now lies in process development to bring the production of these materials to pulp mills.
The competition process
Each country association hosted a regional round calling upon young researchers to showcase their work. After being put through a local adjudication process, countries submitted their top contenders for the global round.
“The jury unanimously praised the quality of the submissions but had the difficult duty of selecting the winners from 13 strong entries from around the world,” said Bernard de Galembert, Innovation and Bioeconomy Director at the Confederation of European Paper Industries (CEPI), who led the competition process.
A diverse jury of prominent experts from the United Nations Food and Agriculture Organisation (FAO), the International Union of Forest Research Organisations (IUFRO), forest-based company Metsä Spring and research institutes from New Zealand and Canada evaluated the submissions against several criteria: compliance with the overall theme, level of innovation, quality of the abstract, clarity of the results, capacity to solve industry challenges and ambitions as well as probability of implementation and upscaling.
The Mill Director of Rottneros Mill, Kristin Israelsson, has decided to take up a position outside Rottneros and will therefore leave her position as Mill Director. Kristin has six months' notice and remains in full capacity during this period.
The recruitment of a new Mill Director for Rottneros Mill will begin immediately.
For more information please contact:
Lennart Eberleh, President and CEO, Rottneros AB, +46 (0)270 622 65, email@example.com
Rottneros is an independent producer of market pulp. The Group comprises the parent company Rottneros AB, listed on Nasdaq Stockholm, and its subsidiaries Rottneros Bruk AB and Vallviks Bruk AB with operations involving the production and sale of market pulp. The Group also includes Rottneros Packaging AB, which manufactures fibre trays, and the wood procurement company SIA Rottneros Baltic in Latvia. The Group has about 300 employees and had a turnover of approximately SEK 2.3 billion in the 2018 financial year.
Kathy Buckman Gibson was recognized as Woman of the Year by the Technical Association of the Pulp and Paper Industry’s (TAPPI’s) Women in Industry Division at its recent annual PaperCon conference.
Buckman Gibson is a TAPPI Fellow and received the association’s Herman L. Joachim Distinguished Service Award in 2007. She has served as a Trustee of the TAPPI Foundation and is a past Board Member of TAPPI, PIMA (Paper Industry Management Association), and the Center for Paper Business Industry Studies (CPBIS). She also served on the Board of the Pulp and Paper Foundation of North Carolina State University.
Buckman Gibson is an owner and Director of Buckman. She has been involved with the pulp and paper industry for more than 25 years while working at Buckman in various capacities including Chief Operating Officer, General Counsel and Chairman of the Board.
Currently Buckman Gibson is CEO and President of KBG Technologies, LLC, a joint venture between herself and Buckman established in 2018. KBG Technologies is a certified woman-owned business providing chemistries and smart technologies to the pulp and paper industry and water treatment market.
Buckman Gibson currently focuses her community efforts on expanding early childhood education and Pre-K in Memphis and Shelby County, Tennessee. She has also served in various leadership roles for National Girls Incorporated, United Way of the Mid-South, Mid-South Reading Alliance, the Women’s Foundation for a Greater Memphis, the National Civil Rights Museum and more.
Buckman is completely committed to helping our customers succeed, regardless of the challenges facing them, the industry they operate in or their location in the world. To fulfill that commitment, we surround our rigorously trained industry experts with the highest-quality chemicals, the latest smart technology and advanced data analysis. All focused on helping our customers’ operations improve productivity, increase profitability and ensure safety, compliance and sustainability. That’s more than chemistry. That’s Chemistry, connected.
About KBG Technologies
KBG Technologies believes the right chemistry can mean the difference between good and great results. Founded by Kathy Buckman Gibson, former chairman of the board of Buckman, KBG Technologies is a full-service distributor for Buckman as well as other chemical suppliers, providing personal customer service and a North American distribution network. As a certified woman-owned business, KBG brings a unique approach that not only helps facilities meet their profitability and efficiency goals, but also their diversity goals.
Pulpwood prices in North America were 5-10% higher in the 1Q/19 than the 1Q/18, with prices in the US South having increased the most due to challenging weather conditions, as reported by the North American Wood Fiber Review
The winter weather impacted availability and costs for pulplogs and wood chips in both Canada and the US in late 2018 and early 2019, according to the North American Wood Fiber Review. Slowing lumber production throughout North America led to reduced supplies of residual chips and slightly higher prices in early 2019.
Seattle, USA. Prices for pulplogs and wood chips moved up slightly in the US in the 1Q/19 while they were unchanged or slightly lower in Canada, as compared to the 4Q/18, according to the latest issue of the North American Wood Fiber Review. For several regions in North America, the year began with higher fiber prices due to harvesting slowdowns after some inclement weather. In the US South Central and Southeast regions, there was particular demand for hardwood fiber, which resulted in an uptick in prices. These were also the regions that saw the highest quarter-to-quarter (q-o-q) increases on the continent in the 1Q/19.
Pulpmills along the US Atlantic coast saw their wood fiber costs rise almost 10% over the past year both because of higher transportation costs and tighter log supplies due to difficult weather conditions. The harsh weather continued into the second half of 2018 as the region was hit with hurricanes and extreme rain. Hurricane Florence in the third quarter and Hurricane Michael in the fourth quarter led to wet ground conditions that slowed harvest operations and interrupted of the hauling of logs across the region.
With the tight supply of wood fiber, wood chip and pulplog prices in the 1Q/19 reached their highest levels in almost seven years in both in the South Central and Southeastern states.
Softwood sawlog prices remained unchanged in the 1Q/19 from the previous quarter and were practically the same as they were in 2017 and 2018.
Prices for both wood chips and pulplogs in the US Northwest increased by a few percent q-o-q in the 1Q/19, continuing the upward price trend seen over for the past two years. Log supply for both sawmills and pulpmills tightened during the rainy season and when fires restricted logging and hauling during the summer months. The latest price increases took chip and pulplog prices to their highest levels in seven years.
Sawlog prices have fallen substantially in Washington and Oregon over the past six months as lumber demand fell in the domestic market, and lumber prices in April reached their lowest levels in over four years. In the 1Q/19, average sawlog prices in the Northwest were over 20% lower than in the 1Q/18.
US Lake States
Rain and snow in early 2019 made logging and hauling challenging in the Lake States. Low inventories of wood fiber resulted in modest price increases of both pulplogs and wood chips in the 1Q/19. Prices were up 2-3% for hardwood fiber q-o-q, partly because of longer hauling distances. One interesting development was that during the first few months of the year, fiber buyers from Alabama purchased from as far away as the Lake States, transporting hardwood pulplogs down to their mills as local supply became tight.
Snowstorms disrupted harvesting and trucking in Maine during the 1Q/19, which negatively affected fiber inventory levels in the region. With no promise of a longer winter season before breakup, fiber prices for both softwood and hardwood pulplogs rose to incentivize timely harvesting and deliveries. Prices for softwood and hardwood pulplogs were up 5% and 7% respectively, from the 1Q/18 to the 1Q/19, reaching their highest levels since early 2016.
In the 1Q/19, residual chip price trends in the western provinces were mixed. As prices fell from the previous quarter in British Columbia’s Coast and North Interior regions, they rose in the Southern Interior of BC and in Alberta. Year-over-year, chip prices in the Interior of BC have gone up almost 15% in Canadian dollar terms, while price increases in US dollar terms have been quite modest. The tightening supply of sawmill chips over the past six months has increased demand for pulplogs and resulted in higher prices for pulplogs throughout British Columbia.
Challenging weather conditions during the winter months affected harvesting operations in Eastern Canada, from Ontario in the west to the Maritime provinces in the east. Slowing operating rates at the region’s sawmills reduced the availability of sawmill residuals, and increased the demand for pulplogs. The highest increases in wood fiber prices in Eastern Canada the past year were seen in hardwood pulplogs, which were about 5% higher in the
1Q/19 than the same quarter in 2018. Softwood sawlog prices in Ontario and Quebec have been quite stable for over a year, holding at their lowest levels since 1999.
About the North American Wood Fiber Review (NAWFR): The newly revamped market report has tracked wood fiber markets in the US and Canada for over 35 years and it is the only publication that includes prices for sawlogs, pulpwood, wood chips and biomass in North America. The 36-page quarterly report includes wood market updates for 15 regions on the continent in addition to the latest export statistics for sawlogs, lumber, wood pellets and wood chips. To learn more about the NAWFR, please go to www.WoodPrices.com
Developed for the highest customer requirements and specially designed for maximum output: With VariFlex Performance, Voith sharpens its portfolio of two-drum winders.
VariFlex Performance is a new solution that has already been successfully launched on the market. With this leading-edge winder, Voith reinforces its position as a technology leader in the paper industry. It sets new performance standards in terms of high-capacity winding, thanks to a design speed of 3,000 meters per minute and a 25-second set change time. This results in a significant increase in both efficiency and productivity. VariFlex is designed for a working width of up to 10 meters.
“With VariFlex Performance, Voith has developed a new high-capacity winder that is designed from scratch to fulfill all customer demands. Consequently, this winder fully focuses on the best winding quality, reliability and maximum production,” says Christian Woelfel, Head of Application at Voith.
“VariFlex Performance is our foundation for implementing full digitalization and connectivity in the end section,” adds Daniel Juergens, Global Product Manager at Voith. “In combination with our upcoming developments in the end section, this winder is a central element to bring key features – such as predictive winding, fully automatic process communication and highest winder throughput – to the next level.”
The unique Gecko OneStep system ensures reliable start and end gluing. Further boosting of the winding performance is achieved with SmoothRun technology. This active drum dampening system significantly reduces paper induced vibrations, leading to an increased capacity as well as brilliant winding results.
Innovative and user-friendly automation system
Live condition monitoring and a clear system analysis are features of the automation system. In addition, the system provides an easy data exchange to the mill system and enables the integration of automatic jumbo roll identification.
Short assembly and start-up time
VariFlex Performance will be delivered in only five main assembly modules. All modules are placed on common foundation rails, which simplifies alignment work as well as the civil engineering process. Voith handles the entire setup. Thorough in-house testing ensures that the system operates reliably right from the beginning.
For more information about VariFlex Performance, visit the Voith website: www.voith.com/variflex-performance
About the Voith Group
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, oil & gas, paper, raw materials and transport & automotive. Founded in 1867, the company today has more than 19,000 employees, sales of € 4.2 billion and locations in over 60 countries worldwide and is thus one of the large family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services, components and products on the market and offers paper manufacturers solutions from one single source. The company’s continuous stream of innovations takes papermaking to the next level and facilitates resource-conserving production. With its Servolution concept, Voith offers its customers tailored service solutions for all sections of the production process. Voith Papermaking 4.0 ensures that equipment is optimally connected, while the secure use of generated data enables paper manufacturers to improve plant availability and efficiency.
Stora Enso aims to start recycling used paper cups on a large scale at its Langerbrugge Mill in Belgium. Based on production trials, Stora Enso possesses the technical feasibility to recycle paper cups for use in other paper applications. Stora Enso is now looking into partnerships for the collection and sorting of used paper cups to ensure that this high-quality fibre material is captured and given a second life.
Recycled fibre is an important raw material for Stora Enso as it is aligned with the company’s commitment towards a renewable and circular business. The paper board for cups is made of high-quality, renewable fibres, which can have several lives due to recycling. Recycling a paper cup can reduce its life cycle carbon footprint by half. Stora Enso sees this as an opportunity for driving more effective paper cup recycling by developing circular models with partners across the value chain.
“With efficient recycling processes, food service companies using wood fibre-based cups can improve their environmental footprint. Recycling must be made easy for consumers, that is why we want to invite partners and customers to jointly develop business models for collecting paper cups,” says Annica Bresky, Executive Vice President of the Stora Enso Consumer Board division.
In recycling trials at Langerbrugge Mill, half a million baled post-consumer paper cups collected from fast food restaurants and coffee houses were re-pulped and recycled into magazine paper. The result confirmed that paper cups can be recycled at the mill without any additional process equipment, and that the fibres are well suited for other paper applications, such as magazine paper production.
Stora Enso’s Langerbrugge Mill is one the largest paper mills in Europe, producing 540 000 tons of recycled newsprint and magazine papers annually. The production is exclusively based on paper for recycling. The mill is conveniently located in Continental Europe with about 80 million people living within 300 kilometres of the mill, thus providing a large enough source for recycled raw materials.
“We see paper cups as a valuable raw material for our process. Used paper cups provide a potential source of high-quality fibre for the production of magazine paper. Langerbrugge Mill has the technical readiness to accept billions of used cups for recycling within our sourcing area. The challenge is more about getting these cups to us on the industrial scale that our production would require,” says Rik Van Bostraeten, Sourcing Manager, Multifuel & Business Innovation, Stora Enso Langerbrugge Mill.
As part of the bioeconomy, Stora Enso is a leading provider of renewable solutions in packaging, biomaterials, wooden constructions and paper globally. We believe that everything that is made from fossil-based materials today can be made from wood tomorrow. Stora Enso has approximately 26 000 employees in over 30 countries. Our sales in 2018 were EUR 10.5 billion. Stora Enso shares are listed on Nasdaq Helsinki (STEAV, STERV) and Nasdaq Stockholm (STE A, STE R). The company’s shares are traded in the USA as American Depositary Receipts (SEOAY). www.storaenso.com
Valmet will supply a complete Advantage DCT 100HS tissue production line to Faderco in Algeria. The order also includes a rewinder and an extensive automation package including process and quality control solutions.
The order was included in Valmet's first quarter 2019 orders received. The value of the order will not be disclosed.
The new line will be installed at the company's mill, Warak, in Setif, Algeria. The start-up is planned for June 2020. Valmet has previously supplied an Advantage DCT100+ tissue line to the mill, started up in 2015.
The new tissue line will fulfill Faderco's need of new capacity for tissue products. The Warak mill currently produces baby diapers, sanitary napkins, adult diapers and tissue paper for the domestic market and surrounding countries. The new line will support Faderco's ambition to consolidate its position as the Algerian leader in the sector by reaching 35 percent of market share in 2019. With an addition of 30,000 annual tons, Algeria will move from importer to exporter of tissue products.
"The investment in Valmet's Advantage DCT technology, the new complex, will boost our production and support our ambition to reach the position as the 5th exporter in the Mediterranean region. We are already present in Morocco, Tunisia, Libya, Mauritania, Senegal, Togo, Mali, Guinea Conakry and Qatar, among others," says Amor Habes, CEO, Faderco.
"With this new, high-quality tissue making installation, we are very pleased to continue the journey together with Faderco; a journey which started in 2013. Valmet's leading Advantage DCT technology as well as it's Reelite ENS Winder will support Faderco's ambition for first class tissue paper production," says Bernhard Glifberg, Sales Manager, Tissue Mills Business Unit, Valmet.
Technical information about the delivery
The new tissue machine line will have a width of 2.8 m and a design speed of 2,000 m/min. It will add 30,000 tons tissue paper per year to Faderco's current production of tissue products.
Valmet's scope of delivery will comprise a complete tissue production line featuring bale handling, stock preparation system, the Advantage DCT 100HS tissue machine, a rewinder and auxiliaries. The tissue machine will be equipped with an OptiFlo II TIS headbox, a cast alloy Yankee cylinder, the Advantage technologies ViscoNip press, the AirCap hood and WetDust dusthandling systems as well as a F(O)CUS Rewinder with its unique ENS technology. The stock preparation line includes OptiSlush pulper, OptiFiner conical refiners and deflaker and OptiScreen technology.
The delivery also includes an automation package with the Valmet DNA process controls and Valmet IQ quality controls. Complete installation supervision, training, start-up and commissioning are also part of the delivery. The supply is based on total mill engineering by Valmet.
About the customer Faderco Warak
Faderco is an Algerian company active in the industrial hygiene field, through cotton derived products and hygiene items with absorbent pads. The company was founded in 1986 and became a joint stock company in 2009. Today, with more than 1,800 employees, 11 brands in 7 strategic business areas and 2 subsidiaries, Faderco continues to strive for a well-established international ambition.
The company produces baby diapers, adult diapers and paper products in the industrial Complex at Setif, opened in July 2012. In addition, the company has another production facility in Algiers. With both wholesale and direct sales, Faderco's commercial coverage is 80% of the Algerian national territory. The company exports products to other countries in Northwest Africa and sub-Sahara.
Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.
Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.
Valmet's net sales in 2018 were approximately EUR 3.3 billion. Our more than 13,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.