Portuguese Producer chooses A.Celli Paper for its new investment
It is with extreme satisfaction that A.Celli Paper S.p.A. announces the start of a precious collaboration with Fapajal – Fábrica De Papel Do Tojal, S.A. through the agreement for the supply of a latest-generation E-WIND® T80S rewinder for the production of tissue.
A.Celli Paper E-WIND® T80S is a modular and fully automated rewinder, running at 1000mpm, with built-in electrical cabinets, capable of managing products that involve a specific volume, diameter and cutting format while also guaranteeing extra capacity during production peaks.
It is customisable, plug-and-play, perfectly adaptable and compatible with any standard rewinding system or complete line in the tissue sector.
Yet another confirmation for A.Celli Paper technology that is even more present and is capable of meeting the needs of different customers, promptly answering the motley production variables with flexibility.
Fapajal has a paper-making tradition dating back to 1755 and is currently focussed on producing tissue paper. Headquartered in São Julião do Tojal, Loures, the Company relies on the contribution of over 150 employees and approximately 50 outsourced employees.
At a special conference just organised as part of the Paper and Beyond 2018 event in Brussels, the first phase of the PROVIDES project was officially completed. PROVIDES, which stands for ‘PROcesses for Value added fibres by Innovative Deep Eutectic Solvents’, is a research and innovation project within the Biobased Industries Initiative, with the goal of significantly reducing CO2 emissions in pulp and papermaking.
Sappi is an active participant in the project, thus supporting the pulp and paper industry’s technological transition towards meeting its climate objectives.
The completion of the first phase was celebrated with the publication of a booklet describing the potential of Deep Eutectic Solvents (DESs) for creating breakthrough innovations in the pulp and paper industry. The publication ‘Deep Eutectic Solvents in the paper industry’ can be downloaded here.
Revolutionising the industry
In November 2011, the Confederation of European Paper Industries (CEPI) launched its vision for the sector in the next 35 years, concluding that breakthrough technologies would be needed to make the industry more sustainable. Specifically, it aims to achieve an 80% reduction of CO2 emissions and at the same time create 50% more value. The PROVIDES consortium shows that a revolutionary change is now possible. New, mild pulping technologies based on natural Deep Eutectic Solvents lead to a significantly more sustainable process that is energy-, cost- and resource-effective, while producing much lower CO2 emissions.
The total DES concept
Deep Eutectic Solvents are nature-based, renewable, biodegradable, low-volatile and cost-effective. The overall objective of the DES concept is to achieve a 40% reduction of energy use and an 80% reduction of CO2 emissions in pulp and papermaking. The DES concept will enable the industry to obtain a radically new, sustainable and techno-economically feasible pulping technology, while also enabling the selective recovery of dissolved components. In addition, DESs can be regenerated and recycled, ensuring economical use of resources. This technological innovation produces high-quality cellulose fibres for papermaking, while simultaneously producing high-quality lignin and hemicellulose fractions for a variety of high-volume applications.
Results and achievements
In the first phase of the PROVIDES project, more than one hundred new DESs were developed. Of these, two have been further developed as successful delignifying agents. The project proved that the entire DES pulping process can be run at operational costs similar to those kraft pulping, and that the resulting cellulose fibres have good tensile strength and extreme internal bond strength. In addition, it was proven that DES delignification results in 95% lignin removal, and that the lignin can be successfully recovered and the DES regenerated.
In the coming years, the pulping part of the DES research cluster, coordinated by the Institute for Sustainable Process Technology (ISPT), will continue to conduct further applied research towards the realisation of a DES pulping pilot and demo, ultimately leading to commercial implementation in 2030.
As every year, emtec Electronic will attend the ABTCP in Sao Paulo, Brazil. The exhibition takes place from October 23rd to 25th. The German producer of innovative lab and online testing equipment can be found at booth no. 137/138 together with its Brazilian representative Elof Hansson.
Emtec will present the state-of-the-art charge measuring systems CAS touch! and FPA touch! Both devices are used to optimize the wet-end process, by measuring the interaction between particles or fibers with additives and process chemicals in the pulp suspension. The use of both instruments in the production process helps to optimize the utilization of chemicals with the target to stabilize the process, to improve the product quality and to reduce costs. Another device that can be used in the wet-end of the tissue and paper production is the DFA – Dynamic Filtration Analyzer, which helps to determine the influence of chemicals on drainage and retention behavior.
But, also producers of base and final products will find innovative measurement equipment at the booth: the well-known TSA – Tissue Softness Analyzer which is used to reliably assess the Softness, Smoothness/Roughness and Stiffness as well as the overall Hand Feel of tissue and nonwoven materials. Additionally, the EST – Surface & Sizing Tester is shown. The EST is a useful tool to determine important paper surface properties such as surface hydrophobia / sizing as well as the surface porosity, which influence printability, coatability and gluability of paper and board.
Designed specifically for HP Indigo digital presses, the new imPress™ ID chemistries are up to eight times more efficient at generating print adhesion
Solenis, a leading global producer of specialty chemicals, has introduced a new line of imPress™ ID paper additives designed exclusively for HP Indigo digital presses. The new imPress™ ID chemistries are up to eight times more efficient at generating Indigo print adhesion. With these new additives, paper mills can efficiently and cost-effectively produce papers with a three-star rating for HP Indigo digital presses.
“As digital printing continues to take market share from offset presses, the demand for papers optimized for digital printing systems will increase,” said Tom Hayden, Global Marketing Director, Printing and Writing. “Our imPress™ ID additives are very easy to run, so papermakers can diversify by quickly adding Indigo-approved grades to their portfolios. Mills that already produce Indigo grades can enjoy a number of additional benefits.”
A main benefit is improved runnability. With imPress™ ID paper additives, no changes are required to the size press or machine settings. The chemistry is non-charged, so it doesn’t form deposits, agglomerate or cause stickies-related issues. In addition, the new imPress™ ID products are exceptionally versatile and work well with optical brightening agents and other size press chemistries.
“Our researchers spent a great deal of time refining this product,” said Dan Varnell, Solenis Research Fellow. “The result is an innovative chemistry that dramatically increases the performance of the paper printed on Indigo presses."
In the past, polyethyleneimine (PEI) or poly(ethylene/acrylic acid) was used to promote Indigo image adhesion, but PEI resulted in yellowing issues and P(Et/AA) dispersions required special conditions. The Solenis imPress™ ID technology relies on thermodynamic attraction of the print ink to the paper treatment. Free energy drops as the ink and the treated paper interact with each other, resulting in more efficient adhesion.
Currently, imPress™ ID-115 and ID-120 are available in North America, and imPress™ ID-215 and ID-220 are available in Europe.
For more information about Solenis imPress™ ID paper additives and technology, visit www.solenis.com/imPress.
Solenis is a leading global producer of specialty chemicals for water intensive industries, including the pulp, paper, oil and gas, chemical processing, mining, biorefining, power and municipal markets. The company’s product portfolio includes a broad array of process, functional and water treatment chemistries as well as state-of-the-art monitoring and control systems. These technologies are used by customers to improve operational efficiencies, enhance product quality, protect plant assets and minimize environmental impact. Headquartered in Wilmington, Delaware, the company has 35 manufacturing facilities strategically located around the globe and employs a team of approximately 3,700 professionals in 118 countries across five continents. For additional information about Solenis, please visit solenis.com.
Södra was awarded two prizes, as Best Supplier – Pulp Producer Category and for Best Sustainability Project – Social Category during the Sofidel Suppliers Sustainability Award (3SAward). This year the prize ceremony took place in Columbus, Ohio
Sofidel, one of the leading manufacturers of paper for hygienic and domestic use worldwide, on occasion of its annual 3SAward, awarded Södra among its best suppliers.
The Suppliers Sustainability Award organised every year by Sofidel aimed at its national and international suppliers to encourage, spread and highlight best practices and improvements carried out by suppliers in the field of social and environmental responsibility.
On this occasion Södra, the Sweden's largest forest-owner association, was nominated and won in two categories: in the Best Supplier – Pulp Producer for the sustainability performance of the mills in Mönsterås, Mörrum, and Värö, which between them produce close to 2 million tons of market pulp annually, was especially highlighted. Södra also won in the category The Best Sustainable Project – Social, for their campaign “Act of a Hero”.
“The prize for ‘Best Supplier – Pulp Producer Category’ shows that we at Södra maintain a high level in our sustainability efforts, thanks to the focus and commitment of our employees – this award is an honour and accolade for them. Our mills are well invested and expertly run for the benefit of customers, and for selected key sustainability targets we have” says Gunilla Saltin CEO at Södra Cell.
The “Act of a Hero” campaign was a social media expression of Södra’s belief in the sustainable role played by tissue and other paper products in society.
Paper production is a very resource demanding industry, both in terms of water, forest, and energy. For this reason, Sofidel works actively for a more sustainable paper and pulp industry. As of today, Sofidel has reduced direct emissions of CO2 into the atmosphere by 20.6% thanks to investments in energy efficiency, in the use of cogeneration plants and the use of renewable energy sources. Another fundamental area of action is the sourcing of pulp from independent certified sources with forest certification schemes (FSC®, FSC Controlled Wood, SFI®, PEFC™), which has reached a level of 100%. Moreover, Sofidel operates to safeguard water resources, limiting the consumption inside their production processes (the amount of water used in the production is distinctly lower than the industry benchmark: 7.1 l/kg vs. 15-25 l/kg)
Read more about Sofidel Suppliers Sustainability Awards here
Gianfranco Agnusdei, Global Customer Service Director: “More efficiency and less costs. This is the objective of customer service: help our customers in preserving over time the value of their capital asset”
Fabio Perini S.p.A. took part in MIAC, where during the convention “Towards Converting Tissue 4.0” Gianfranco Agnusdei, Global Customer Service Director, disclosed the new company strategy and presented the best available technologies to enhance performances, quality and management of the production process.
“Industry 4.0 for our company has its own application even in customer service, –Gianfranco Agnusdei comments – a field where the use and analysis of production data, together with the technical expertise of Fabio Perini’s people, allow customers to preserve over time the value of their capital asset and optimize the Overall Equipment Effectiveness (OEE) of their lines. Digital services are not limited to lines and systems supplied by Fabio Perini, but they can be used on equipment by other producers as well."
Three years ago, Fabio Perini launched its Customer Service Portal, which has evolved becoming the customers’ digital touch point, with information on their installed base, the history of maintenance services, the suggested equipment modifications and a web shop for spare parts, placing orders directly online. Today the Portal becomes also the tool to activate and monitor line performance using two solutions, Tissue Data Cloud and Digital Shift Support.
The Tissue Data Cloud processes data based on a wide set of performance indicators, so as to offer the customer immediate visibility of the process critical points. Thanks to the Web Dashboard, the values of the line are re-elaborated easily and intuitively and available in real time for the production manager.
The second new feature is the Digital Shift Support, also activated from the Portal and available on the operator’s tablet. The Digital Shift Support is a smart application that collects, together with a minimal set of performance indicators, the production speed and the justifications of alarms by the operators.
“Up to now our path has been going through digitalization, from equipment alarm detection to production indicators analysis, so as to identify inefficiencies and be able to act on specific line sections. – Agnusdei goes on – But we at Fabio Perini are firmly convinced that no digital revolution can exist without the technical know-how accrued in our 50-years-long experience. Our Customer Service 4.0 is all about this: an extraordinary integration between technical expertise and the availability of data supplied by digital solutions”.
In fact, the availability of data and the expertise of Fabio Perini’s technicians will allow to supply a real Digital Audit and remotely detect causes, establishing in advance actions to solve issues. In this framework, even the Wearable Glasses find their place: in its new “goggle” version, this technologic solution for remote, real-time technical assistance is more ergonomic and performing, with 3D interaction and Augmented Reality. For this device, too, the expertise of Fabio Perini’s technicians is a key factor.
WestRock Company (NYSE: WRK), a leading provider of differentiated paper and packaging solutions, today provided an initial update following the landfall of Hurricane Michael and its impact on the company’s containerboard and pulp mill located in Panama City, Florida.
As always, our first priority is the safety of our employees and their families. The Panama City area has been devastated by this hurricane, and we are working to support our employees and this community as the recovery begins.
An orderly shut-down process was started on Monday. The mill was in the direct path of the hurricane’s landfall, and it sustained a substantial amount of damage to buildings and equipment.
Our team is currently assessing the extent of the damage to the mill. At this time, we do not know when the mill will resume operations; this will depend upon the extent of the damage to our facility and the storm’s impact on local infrastructure, including available power supply, the ability of our employees to travel to the mill, and other factors.
The mill has annual production capacity of 353,000 tons of linerboard and 292,000 tons of market pulp.
The continued storm path is projected to traverse several states in which we have additional operations and the potential impact, if any, on these operations is unknown at this time.
We will provide additional updates as more information is available, and we have fully assessed the impact to our employees, local infrastructure and the mill.
WestRock (NYSE: WRK) partners with our customers to provide differentiated paper and packaging solutions that help them win in the marketplace. WestRock’s 45,000 team members support customers around the world from more than 300 operating and business locations spanning North America, South America, Europe, Asia and Australia. Learn more at www.westrock.com
Voith recently reached a deal with Lucart Group for the delivery of a BlueLine stock preparation system at the company’s paper mill headquarters in Porcari, Italy.
- Significant increase in production capacity
- Energy savings of up to 25 percent
- Maximum fiber cleaning and sustainable fiber utilization
The scope of supply includes all the latest Voith technologies to minimize energy consumption and achieve maximum efficiency in fiber usage. Above all, the Intensa technology was a key factor for Lucart in choosing Voith. With this pulping technology, based on a flow optimized vat and an eccentrically arranged rotor, Lucart will benefit from a significant increase in production capacity and energy savings of up to 25 percent compared to conventional technologies. The new stock preparation line will be equipped with additional energy-efficient components and systems – like ComMix, InduraHiClean and the Pluralis refining technology – which will help the mill to accomplish its goal of maximum sustainable fiber usage.
“At Lucart, we’re continuously seeking to improve the sustainability of our operations,” said Franco Pasquini, Technical Director at Lucart. “Energy consumption reduction and efficient fiber usage are key targets in all our operations. The installation of the latest stock preparation technologies from Voith will contribute to accomplish our strategic goals.”
“Lucart is well known for its focus on environmental sustainability and experience in raw materials usage,” said Roberto Buzzi, Sales Manager, Voith Paper. “We’re proud of having earned their trust with our stock preparation technologies.”
Lucart, a leading company in Europe in the production of MG paper, tissue products and airlaid products, was founded in 1953 by the Pasquini Family. Lucart’s production capacity is 395,000 tons/year of paper on 12 paper machines and 65 converting lines. Its consolidated turnover will amount to more than €450 million, with more than 1,500 employees in ten production plants and a Logistic Center in Italy.
Voith Paper is a Group Division of Voith and the leading partner and pioneer in the paper industry. Through constant innovations, the technology group is continually optimizing the paper manufacturing process and paving the way for resource-saving production. Thanks to Papermaking 4.0, paper manufacturers can interconnect their equipment in an optimum way and increase their competitiveness through the effective and secure use of generated data. With Servolution, Voith Paper offers its customers tailored service solutions for all sections of the production process.
Voith is a global technology group. With its wide range of systems, products, services and digital applications, Voith sets standards in the markets for energy, oil & gas, paper, raw materials and transport & automotive. Founded in 1867, Voith today has more than 19,000 employees and earns 4.2 billion euros in sales. It has locations in over 60 countries and is one of the largest family-owned companies in Europe.
Södra received two of the 2018 Sofidel Suppliers Sustainability Awards (3SAward) presented in Columbus, Ohio (USA) last week. Södra was named Best Supplier in the Pulp Producer Category and in the Best Sustainable Project, Social Category.
The prestigious 3SAward is an accolade awarded each year by the tissue manufacturer Sofidel to the suppliers who have distinguished themselves through their environmental and social sustainability activities.
In the Pulp Producer Category, Södra was recognised for the sustainability performance of its Swedish mills, Mönsterås, Mörrum and Värö, which between them produce close to 2 million tons of market pulp annually. The Best Sustainable Project, Social Category, was awarded for Södra’s ground-breaking “Act of a Hero” social media campaign.
Södra Cell CEO Gunilla Saltin said: “The prize for ‘Best Supplier’ shows that we at Södra maintain a high level in our sustainability efforts, thanks to the focus and commitment of our employees – this award is an honour and accolade for them. Our mills are well invested and expertly run for the benefit of customers, and selected key sustainability targets have the same status as financial ones.”
Södra’s strategy until 2020 is based on being a value-generating and cohesive Group with profitable growth, inspired by the 10 principles of the UN Global Compact. “Our ambitions on fossil free operations are high,” said Saltin. “Fossil-free and climate-positive operations are at the top of our agenda, as are sustainable forestry, sustainable innovation, resource efficiency and responsibility to our employees and those throughout the value chain.”
The “Act of a Hero” campaign was a social media expression of Södra’s belief in the sustainable role played by tissue and other paper products in society. Sofidel explained the winning formula: “For realizing an "out-of-the-box" communication approach, through a campaign developed by a b2b company and dedicated to a wide targeted audience of final customers, based on active involvement of retailers, and effective in influencing consumers' choice in favour of sustainable fibre/paper.”
“We thought out of the box for sure,” said head of marketing communications Linda Ottosson. “Our aim was to reach not only our customers, who know the sustainability credentials of our pulp, but to our customers’ customers and consumers who in many cases don’t. Through a simple but unexpected message delivered with humour and a strong human touch, the result was a level of targeted engagement beyond our most optimistic expectations, with more than 1.6 million impressions in the first three months.”
A.Celli Paper presents a new rewinder of high production flexibility.
The two goals were to optimise production and increase line productivity.
Both have now been achieved, limiting investment to a minimum, with E-WIND® T80S: the new rewinder designed by A. Celli Paper to respond to these very needs.
A.Celli Paper E-WIND® T80S is a modular and fully automatic entry level rewinder, with built-in electrical cabinets, capable of managing products that involve a specific volume, diameter and cutting format while also guaranteeing extra capacity during production peaks.
It is customisable, plug-and-play, perfectly adaptable and compatible with any standard rewinding system or complete line in the tissue sector.
A.Celli Paper E-WIND® T80S: flexibility for everyone!
For more information, please contact us