Valmet extends its quality control systems expertise to the paper and board machine forming section with the introduction of the Valmet IQ Dryness Measurement (IQ Dryness). Utilizing microwave technology, the IQ Dryness measures the water layer thickness on the web, which can be used to calculate the web dry content. As well as removing most of the water, the majority of paper properties are also developed in the forming section. The inclusion of IQ Dryness in Valmet's paper quality control family opens new possibilities as it helps to close the information gap between the stock approach system and dry end quality sensors.
"Perhaps the biggest effect is the better management of dewatering. This has a great influence on the amount of the subsequent drying energy needed with potentially big cost savings in paper production. An increase of just 1% in dryness before the dryer can reduce the amount of energy needed to evaporate the excess water by approximately 4%," says Marko Toskala, Director, Quality Management Solutions, Valmet.
All grades and furnishes
Unlike other measurement technologies, Valmet IQ Dryness is not sensitive to conductivity which makes it suitable for use with all grades of paper and board. As well as energy savings with vacuum optimization; quicker startups, faster grade changes, fewer breaks and improved break recovery are just a few of the benefits that continuous measurement of water removal makes possible.
Optimized dewatering not only improves bonding for multilayer board machines but can also reduce the problems of blow induced breaks caused by excess moisture in the middle layer entering the drying section. Additionally, the measurement facilitates the online monitoring fabric condition together with improved troubleshooting of pulsation, vibration and other quality destroying wet end problems. The sensor's small size enables measurement in places inaccessible earlier.
Complete moisture management
This new sensor joins the Valmet IQ family of single point and scanning measurements to provide papermakers with a complete picture of MD and CD moisture from the forming and press sections, dryer and size press right up to the reel. Together with sophisticated moisture controls and an extensive range of actuators to control moisture levels and profiles, Valmet can close the loop to offer improved efficiency and runnability as well as better paper quality and printing properties.
How much forest land—and what quality—is needed to ensure forests can continue to provide people, plants and animals worldwide with clean air and water, food and the goods and services they need to thrive?
Through a new collaboration between World Wildlife Fund (WWF) and International Paper (NYSE: IP), research will be undertaken to help answer the question of the quantity and quality of forestland needed for the planet to thrive. The outputs of this work will be used to help create the world's first regional and global science-based targets for forests, as well as the first comprehensive set of guidance on actions that can be taken to sustain the world's forests. Such 'forest positive' actions include investing in responsible forest management, supporting forest conservation, restoring forestland, and raising awareness about the importance of forests with consumers.
"Our entire business depends on the sustainability of forests," said Sophie Beckham, IP Senior Manager of Natural Capital Stewardship. "We are excited to build on our participation in WWF's Global Forest & Trade Network program through a significant and strategic initiative to advance conservation and restoration actions in forest ecosystems beyond our existing fiber supply chains."
In addition to delivering on the UN Sustainable Development Goals at the global level, the collaboration also will bring one local action to life—investing in a new ambitious restoration project in the Mogi Guaçu river basin of the Atlantic Forest of Brazil. IP has operations and is already investing in restoration in this region, work that will ideally inspire other organizations to invest in forest restoration in Brazil and beyond.
"IP's investment and leadership will drive and deliver a better understanding of what forests need to stay well above their ecological tipping points," said Kerry Cesareo, vice president for forests at World Wildlife Fund. "Given the large scale and fast pace of forest loss and degradation globally, bold and inspiring actions like this within the private sector are needed to sustain forests."
Through this expanded collaboration, IP demonstrates that investing in the long-term sustainability of natural capital makes economic sense. As a company that transforms renewable resources into fiber-based products that people depend on every day, IP will continue to promote responsible forest stewardship, both within and beyond its supply chains, to ensure healthy and productive forest ecosystems for generations to come.
Toscotec was selected to rebuild the dryer section of Papertech PM 1 at Tudela mill, Spain. The customer has recognized Toscotec is the right partner to provide the best technology available in the drying process and to accomplish the company targets.
The ambitious aim of the project is to improve the actual gross production, by overcoming several constraints by intelligently applying Toscotec’s Steel Dryer technology and its features. The base project goals were: increasing the production, by maintaining the same length of dryer section, and drying a wider paper sheet with the same dryer face length.
The scope of supply will be on a turnkey basis, confirming once more the consolidated skill of Toscotec to manage complex projects and coordinate all the involved parties.
With this achievement, Toscotec will strengthen its reputation for being an all-round partner for Paper and Board manufacturers.
A key factor of the dryer section modification is to replace completely the last four sections with TT SteelDryer technology, thus resulting in 20 new TT SteelDryers with increased diameter and drying face width. The scope of supply also includes TT AirTail, an advanced rope-less tail threading system, specifically designed for low speed and high basis weight.
Toscotec’s service specialists will provide erection, supervision, commissioning and start-up assistance.
Delivery is forecast within the end of 2018, with start-up at beginning of 2019.
International technology Group ANDRITZ has signed a contract for the acquisition of Novimpianti Drying Technology S.r.l., a company owned by Novigroup S.r.l. and based in Lucca, Italy. Novimpianti has approximately 40 employees and generates annual sales of approximately 10 million euros.
Novimpianti is a global supplier of engineered equipment and services for air and energy systems to the paper industry’s leading manufacturers. For ANDRITZ, the acquisition of Novimpianti further strengthens its product offerings in the field of air and energy systems, mainly for tissue and paperboard machines. “We are very excited about this complementary acquisition that extends the ANDRITZ market coverage and product range in Tissue and Paper,” says Michael Pichler, SVP and ANDRITZ Global Paper and Tissue Division Manager.
Novimpianti’s CEO, Pietro Saccomano, comments: “The ambitions of ANDRITZ to further grow in the tissue and paper business and their international position were decisive for the decision to hand over our company and know-how to them. The sale of Novimpianti will grant ANDRITZ continuous growth in the area of air and energy systems based on the solid foundation we have built during the past decades.”
New report finds some –– like Scholastic –– are leading the pack, while others fall behind, despite commitments to clean up corporate supply chains
Office Depot, Penguin Random House and Japanese office supply giant Askul are among the companies called out for not living up to corporate promises in a new report released by Rainforest Action Network (RAN).
The pulp and paper industry is a significant driver of deforestation and climate emissions globally, and many major end-users of pulp and paper products have adopted corporate policies to cut out deforestation and human rights abuses in their supply chain. Still, RAN’s new report finds that, despite these promises, in many cases conditions on the ground show little change.
“Around the world, communities have lost and continue to lose their lands and forests to existing plantations and plantation expansion. Basic human rights are not being respected, intact forests are being felled, and carbon-rich peatlands are still burning,” said Brihannala Morgan, Senior Campaigner with Rainforest Action Network (RAN). “Companies are not meeting their promises, and the world’s forests and forest-dependent communities are suffering the consequences.”
RAN found that, while several companies are taking active steps to ensure that their policies are creating real change on the ground, many companies are moving slowly in turning their policy promises into real change on the ground.
Companies like Scholastic, LBrands, Macmillan and Hachette are leading the pack, while pulp and paper giants like Askul, Office Depot, and Penguin Random House need to take urgent action to show the marketplace that they are serious about their commitments. RAN used company surveys and reports to benchmark 13 key companies across several pulp and paper consumer sectors that have developed policies on pulp and paper sourcing.
Indonesia’s forests––with their globally significant biodiversity, importance for the climate, and consequence to local and Indigenous communities––have long been a focal point for global advocacy campaigns. Indonesia’s high deforestation rate, significant greenhouse gas emissions and human rights abuses are largely driven by the nation’s massive plantation sectors, including industrial pulpwood plantations.
Prominent ABB scientist Dr. Shih-Chin Chen and cross-generational team are recognized for Best Papermaking Technology Paper presented at PaperCon Conference
ABB announced that global pulp & paper trade organization TAPPI recently honored a team of ABB experts, Dr. Shih-Chin Chen, Ake Hellstrom and ChangYuan Liu, with the Jasper Mardon Memorial Prize for the Best Papermaking Technology Paper presented at PaperCon. The annual award is the highest honor for a technical paper at the event. The ABB team collaborated on the winning paper, entitled “Best Practices for Maintaining QCS Scanning Systems at Pristine Conditions.”
TAPPI CEO, Mr. Larry Montague presented the award at PaperCon 2018 in Charlotte, NC in April. It recognizes the paper from the previous year’s conference that “best advances the science of papermaking.”
“We are very proud of our team and their dedication to improving the process of papermaking for the industry, “said Jim Fisher, Local Business Manager, Process Industries in US for ABB. “They have devoted their careers to discovering and developing methods and technologies to improve the papermaking process. This paper is a great example of sharing best practices for the greater good of the industry. We are honored that their work has been recognized by TAPPI.”
The paper was authored by Dr. Chen, Ake Hellstrom and ChangYuan Liu, a multi-generational team of experts in the process of papermaking. Dr. Chen is Corporate Executive Engineer with ABB’s Pulp & Paper business, and has been with the company for 34 years. Ake Hellstrom, Principal Engineer for scanners and sensors, retired from ABB in 2009 after 40 years of services for ABB, and still collaborates with colleagues at ABB on ideas and practical solutions. ChangYuan Liu joined ABB in 2013; since then he has worked with Dr. Chen and other technology development and service teams as Regional Technology Advisor (RTA). The authors drew upon their collective experience to write the winning paper.
The paper discussed how online quality measurement and control systems (QCS) are critical equipment that papermakers need to achieve intended sheet qualities and to optimize production throughput for most sheet-making processes. The most crucial mechanical systems within the QCS are the scanners that carry various sheet quality measurement sensors; these traverse across running sheets continuously during production. Long lifespan, high reliability, and consistent accuracy in harsh environments are all critical for these scanners. The paper examined the potential issues faced with QCS scanners and introduces new measurement and analysis methods to evaluate the conditions of scanning systems, and the best practices to keep QCS scanners operating in the most pristine condition possible.
Awarded each year by TAPPI, The Jasper Mardon Prize honors the memory of legendary industry scientist and author Dr. Jasper Mardon. During his 50-year career, Mardon made many significant contributions to paper making technology in areas including machine design, operation optimization, training and education and research management.
Formed in 1915, TAPPI (Technical Association of the Pulp and Paper Industry) has around 14,000 member engineers, managers, scientists, academics, suppliers and others from around the world. The trade organization serves professionals working in the global pulp and paper industry and related fields.
On 29th March 2018, PMP (Paper Machinery Producer) signed a contract with Baoding Yusen Health Supplies for the delivery of (2) Intelli-Tissue® EcoEc 1600 Premium lines.
The (2) Intelli-Tissue® EcoEc 1600 Premium will be characterized with 3500mm reel trim, operating speed of 1600 m/min, daily capacity 75 t/d and a basis weight 12.5-31 gsm each. This project will be based on a PMP Integrated Tissue Mill concept, which means 2 machines (left-hand and right-hand) in the same building, a shared control room as well as a warehouse. The same model of right and left hand machines layout in one building is the most compact solution and the two machines can share a common spare parts base. As a result, both space and costs are saved as well as number of personnel required to run the installations. At the same time high production flexibility plays a significant role in achieving top installations effectiveness.
The PMP’s scope of supply will cover for each machine: the single layer Intelli-Jet V® hydraulic Headbox, 4-roll Intelli-Former® Crescent Former, Intelli-Press® equipped with Intelli-SPR® dia 1400 mm which will maximize the amount of water removed from the sheet, 16ft Steel Intelli-YD®, Intelli-Hood® (YD cap type) and Intelli-Reel®. In addition, PMP will provide mechanical drives, electrical drives, lubrication system, steam & condensate system, dust & mist removal systems (on machine parts only), DCS and control system. The PMP team will also provide erection supervision and technological start-up.
The new project will be implemented based on the Optimum Cost Solution philosophy by executing the tissue machine fully designed in Europe (PMPoland), manufacturing of the key components such as a hydraulic headbox and a steel Yankee in Europe, and the remaining manufacturing, as well as tissue machine pre-assembly and tests completed at the PMP Center of Excellence: PMP IB, Changzhou (China). This combination allows to lower a cost of investment for the customer, while maintaining the premium quality of the equipment supplied. Both machines will start-up by the end of 2019.
With the excellent performance of operating reference and continuous new orders, PMP Intelli-Tissue® EcoEc Technology has been recognized worldwide to be a high-quality, high-efficient and ultra-low consumption solution for tissuemakers.
Year by year, PMP increases its presence in China through implementation of projects for both tissue & paper customers. Only in the last decade in Mainland China, PMP provided 16 CF tissue machines and 28 capital machine rebuilds both in tissue and paper side, including core technological units such as Intelli-Jet V® Headboxes, Intelli-Nip® Shoe Presses, Intelli-Sizer® Size Presses, etc. Combination of a state-of-art technology and rich experience of PMP and convenient local service from PMP IB results in smart integration of assets & competences. This way PMP Intelli-Tissue® tissue solutions bring excellent support for its users daily.
About Baoding Yusen Health:
Baoding Yusen Health - a manufacturer specialized in the production and processing of domestic paper. It's located in Mancheng Daceying Papermaking Industial Zone, Baoding, China. After years of efforts, the company has established a modern enterprise system and has developed into a backbone manufacturing enterprise of domestic paper with an annual output value of 1.5 billion yuan and an annual production of 150,000 tons. The company focuses on product quality, and strictly implements the national industry standards, being innovative in succession and making development in innovation. Yusen Paper keeps challenging itself in the fierce market competition, perform its industry charm, creating well-known brands like Kangrou, Yusen and Baili as well as more than 80 single domestic paper products. All products are made of imported natural wood pulp, which is clean, white, soft, delicate, hygienic, super flexible, absorbent, easy to break, and easy to degrade. (learn more: www.yusenpaper.com)
International technology Group ANDRITZ has received an order from Arkhbum Tissue Group LLC to supply a tissue machine PrimeLineTM W6-XT, including stock preparation, automation, and electrification, for its mill in Vorsino (Kaluga region), Russia, for the production of high-quality facial, toilet, napkin, and kitchen towel grades made of 100% virgin pulp. Start-up is scheduled for the third quarter of 2019.
The new PrimeLineTM W6-XT tissue machine has a design speed of 2,100 meters per minute and a paper width of 5.6 meters. The combination of a 16 ft. steel Yankee and the latest PrimePress XT shoe press technology enables a high drying capacity and achieves remarkable cost savings and operational flexibility compared to systems operated with conventional presses and cast Yankee dryers.
Additionally, the drying section of the machine is equipped with a ReEvaporation system to reduce drying energy costs even further. The system uses the waste heat in the hood exhaust to recover steam from the condensate stream, thereby reducing the amount of fresh steam required.
The scope of supply also includes stock preparation with an approach flow system. The centerpiece of the line is the ANDRITZ Papillon refiner that treats fibers gently in the cylindrical refining zone in order to achieve superior fiber properties at low energy consumption. The approach flow system features the ANDRITZ ShortFlow concept, which allows a minimized number of equipment items and very low storage volume as well as fast grade/color changes at the tissue machine. ANDRITZ also provides process pumps, piping, and instrumentation as well as on-site services.
“Our new tissue machine is equipped with a new PrimePress XT shoe press, which provides high productivity and product quality, together with an ANDRITZ Papillon refiner and ShortFlow system. These technical and technological characteristics will significantly reduce the consumption of water and steam in the production process and also minimize costs in general,” says Irina Galakhova, Executive Director, Arkhbum Tissue Group LLC.
The laminating line is now able to produce either laminate paper rolls or sheets depending on customer’s demand.
On the one hand, a new configuration for the laminating line was designed by adding two new pieces of equipment; a rotary unwinder and a rewind stand. On the other hand, an electrical upgrade of the sheeter was carried out, adapting it to work both OFFLINE and INLINE with the laminator.
Both the rotary unwind stand and the rewinding station installed on the laminator allow automatic splicing at maximum speed, capable of reaching 200 m/min. The two systems have electrical motors and everything is controlled by a high-performance PLC.
Regarding the sheeter upgrade, it was necessary to carry out improvements to the electrical system for which Pasaban drives and PLCs were used.
Currently, after the changes have been made, the sheeter can be fed by either its unwinders or by the laminator working INLINE. The sheeter is prepared to cutting in register on printed mark.
These solutions have enabled or customer to adapt the performance of their equipment to their specific needs, giving option to several configurations.
The project although complex due to space problems, it has been satisfactory and both the customer and ourselves are satisfied with the final result.
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International Paper Company (NYSE: IP) have just confirmed that the company will not make an offer for Smurfit Kappa Group plc ('Smurfit Kappa'), given the lack of engagement by Smurfit Kappa's Board of Directors and Management.
In February 2018, International Paper provided representatives of Smurfit Kappa's Board of Directors with a proposal to acquire the company. Following discussions with shareholders of both companies, IP put forward a revised proposal on March 26, 2018. IP believes the revised proposal was highly attractive and formed a sound basis for engagement, which the company viewed as essential to determining the full value potential of the combination.
"While we continue to believe in the strategic and financial potential of this combination, our commitment was to proceed in a disciplined manner that would create value for both sets of shareholders," said Mark Sutton, Chairman and CEO of International Paper. "Moving forward, we remain focused on executing our strategy and are excited about our outlook. We have many levers to create shareholder value and will be responsible stewards of our shareholders' capital," added Sutton.
As a result of this announcement, International Paper is bound by the restrictions set out in Rule 2.8 of the Irish Takeover Rules. International Paper reserves the right within the next 12 months to set aside this announcement where so permitted under Rule 2.8 (including Rule 2.8(c)(ii)).