Pulp-Paperworld.com / S.American News

Domtar’s Biomaterials team and research partners have been focusing time and resources on lignin development — specifically, developing lignin-based materials that could eventually serve as sustainable and biodegradable alternatives to petroleum and other fossil fuel–based products.

We recently took another step forward in lignin development and the process of commercializing lignin-based applications by investing in Prisma Renewable Composites, which is developing advanced materials from lignin and other natural resources. With this investment, we will help commercialize the process of using lignin to make engineered plastic compounds, such as acrylonitrile butadiene styrene (ABS), and other high-value applications.

“We’re pleased to have the opportunity to partner with an industry-leading renewable composite company,” says Mark DeAndrea, Domtar’s vice president of Biomaterials. “This investment leverages Prisma’s scientific research capabilities and unique product development strategy with Domtar’s commercialization and lignin production expertise.”

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Lignin Development Gains Momentum

Lignin, the natural glue that holds wood fibers together, is a byproduct of the kraft pulping process. Traditionally, lignin has been burned to provide energy to a pulp and paper mill. However, it also has the potential for use in a wide range of industrial applications as a sustainable and biodegradable alternative to petroleum and other fossil fuels.

Lignin development and the use of lignin as a biomaterial has gained momentum in the past few years, beginning with our installation of a commercial-scale lignin separation plant in Plymouth, North Carolina, in 2013. Today, we use state-of-the-art extruding equipment to deliver commercial-grade lignin in dried, compounded and modified lignin granules/pellets, as well as lignin-polymer blends.

We also recently installed a demonstration plant at a mill in Ontario to showcase lignin pellets as a potential bioalternative to plastic, chemicals and other industrial products. This project has garnered interest from several industries, as well as support from provincial and federal governments, specifically through Natural Resources Canada’s Investments in Forest Industry Transformation program.

We’re learning more in the lab every day, and we hope to expand our research to understand the full potential, capabilities and commercial opportunities for lignin-based graphene and lignin-based carbon fiber.

“Innovation is core to Domtar Biomaterials’ growth strategy,” DeAndrea says. “Domtar Biomaterials is a bridge between science and commercialization, and we’re very excited by the numerous opportunities we see in lignin.”

2018 08 06 095344A.Celli Paper presents a new revolutionary concept for the production of Yankee Dryer Shells.

The two goals were to minimise mechanical issues and maximise uniformity and heat transfer.

Both have been achieved with iDEAL® forged YD: the new production technology conceived and patented by A.Celli Paper to respond to these very needs.
iDEAL® forged YD is characterised by a shell made with a single piece of steel moulded and processed using hot forging and rolling systems.

The result is a highly innovative and seamless product that stands out for its exceptional quality of manufacture.

The homogeneous material and structure, free from residual stress, allow for greater variation in operating pressure and enhanced safety by reducing the risk of failure.

The conventional method, which requires welding, poses the risk of defects; therefore, regular maintenance and inspection is required throughout the life span of the vessel, reducing confidence and increasing cost from expensive inspections and loss of production due to periods of inactivity.

Furthermore, iDEAL® forged YD is innovative in terms of the shape of its internal grooves; the patented shell corner minimises deformation and stress at the edges resulting in a thinner root increasing drying capacity. No less innovative is the head insulation system; comprising of a patented ceramic layer reducing heat loss and steam consumption.

A.Celli Paper iDEAL® forged YD: the future of Steel Yankee Dryers!

Mondi, a global leader in packaging and paper, is transforming its office paper portfolio, with focus on the needs of the consumer for a clearly structured premium and universal office paper offering. Therefore, instead of differentiating between B and C paper qualities, Mondi is launching a universal office paper that combines the best features of both grades and holds a unique position on the market in terms of whiteness.The new strategy applies to Mondi’s office paper brands IQ and MAESTRO®, which take two of the top five spots for paper mill brand awareness in Europe according to the latest EMGE cut-size and brand positioning survey.

“With our new approach, we are initiating a significant change in the office paper market,” says Johannes Klumpp, Marketing & Sales Director, Mondi Uncoated Fine Paper. “Through our own market research, we have learned that our consumer care most about the whiteness, the runnability and the appeal of our paper. That was the driving force behind our new office portfolio strategy, which builds on the strengths of our Mondi mills.”

Mondi’s market research across several European countries showed that the difference between universal office papers, traditionally separated into B and C qualities, is becoming smaller and smaller, with the key differentiator being whiteness. Mondi’s new strategy disrupts this outdated classification and instead differentiates between premium papers and a single universal quality. Today’s end-users value premium quality paper for high-end company communication materials, while one universal product is sufficient for everyday office needs. Mondi’s new office portfolio offers customers the best of both worlds.

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High-bulk lightweight premium office paper launched

Within premium qualities, Mondi is launching another innovation with the new portfolio: A high-bulk office paper with a weight of 75 g/m2. The new product looks and feels like a high quality 80 g/m2 paper, offering great opacity and the high whiteness customers expect of a premium paper, combined with the efficiency of a lightweight sheet.

Produced by Mondi mills in Austria and Slovakia, both of the new products in the premium and universal segments are FSC or PEFC™ and EU Ecolabel certified.

Strong distribution partners for Mondi’s mill brands

In the B2B environment, Mondi cooperates with merchants partners throughout Europe and in overseas markets to sell its office portfolio. Mondi’s IQ portfolio is exclusively distributed by Europapier in Central Eastern Europe. “Feedback from our customers across Europe has been very positive towards Mondi’s new office range,” says Wolfgang Riedl, Purchase & Product Manager for office papers at Europapier. “IQ smart convinces with its above-average thickness, its perceptibly bulky feel and its fresh and cool white shade. Its excellent opacity is ideal for duplex printing and it offers superior quality in terms of inkjet printability. IQ economy+, on the other hand, is a very efficient office paper with great runnability and a new and improved high whiteness.”

In Germany, Mondi works closest with IGEPA, the exclusive distributor of MAESTRO® in that market. “Our customers appreciate the sharp focus of Mondi’s new portfolio,” says Bernd Loschelder, Business Unit Director Office & Packaging of IGEPA Germany. “The new MAESTRO® beat creates an 80 g/m² premium experience at 75 g/m² and thus offers more value per sheet, making it a very unique solution on the market. MAESTRO® standard+, on the other hand, is a multi-purpose paper for everyday office needs. It offers high whiteness, and it is smoother than the previous qualities.”

Mondi’s unique TRIOTEC® sandwich technology

The Group’s new strategy makes use of its assets in its paper mills, including the patented TRIOTEC® technology in Mondi Neusiedler. As its name indicates, TRIOTEC® technology combines three layers that are sandwiched together into one product. While the outer layer of all TRIOTEC® papers contain sustainably produced and certified virgin fibers, the middle layer can consist of various raw materials, such as recycled fibre or BCTMP (Bleached Chemi-Thermomechanical Pulp). The benefits include excellent bulk, high opacity and increased paper stiffness, enabling perfect runnability for high-volume print jobs and minimizing machine downtime, as well as reduced machine wear thanks to low dusting.

“With the customer always in focus and together with our strong merchant partners, we are convinced that the time is right to transform how we position and sell our office papers and make this change happen on the market,” concludes Johannes Klumpp.

Stora Enso has decided to install a new steam turbine with a closed-loop cooling system and additional biomass storage at its mill in Maxau, Germany. The investment cost is approximately EUR 25 million and implementation of the project is scheduled to start during the third quarter of 2018 with completion in 2020.

stora new 2017Stora Enso wants to secure the long-term profitable energy production in Maxau Mill by increased electricity generation and higher efficiency. The new 57 MW extraction-condensing turbine complements the existing Combined Heat and Power (CHP) plant which started up in 2010. The investment will reduce the energy cost and secure long term cost competitiveness of the paper mill. Once installed, the payback time will be around four years.

The investment contributes to Stora Enso’s carbon neutral roadmap and science-based targets through higher share of biomass and higher efficiency ( >50 000t CO2 savings per year). The closed loop cooling system will relieve the Rhine River significantly by less thermal output and considerably lower river water extraction.

“We are happy to announce this important investment which underpins our long-term commitment to serve our customers with high-quality paper products from cost-efficient and sustainable operations. It also highlights our ambition to replace fossil-based materials and to contribute to a greener economy,” says Kati ter Horst, EVP Head of Paper Division.

Maxau Mill
Located on the Rhine River near Karlsruhe in southwest Germany, Maxau Mill is the key pillar in the Uncoated Magazine Paper (SC) product segment. The mill is strategically and geographically well located to serve its customers, including major European publishers, retailers and printing houses. It has a short distance access to all raw materials and biofuels. The two paper machines produce approx. 530 000 tonnes of uncoated magazine papers per year. Paper for Recycling (PfR) serves as the main raw material for the paper production.

The Pulp and Paper Industry just gained an advocate for teamwork, naming Jacques Beauchemin as President and CEO of AFT. In his previous position as CFO, Jacques was instrumental in helping to acquire two of AFT’s largest innovations with Finebar and POM. He has built a reputation for fostering teamwork within the organization, travelling regularly to AFT’s five manufacturing sites and promoting global collaboration.

Jacques BeaucheminJacques BeaucheminSays Jacques: “My focus is to strengthen our teams, built around core capabilities. Each person in our company has the support to grow and continuously improve; together we have a strong work force. We are doing more to understand our customer’s needs and bring opportunities for personal growth to our employees. We want big picture thinkers who understand customer processes, good collaborators, and individuals who can multi-task. That’s the essence of a great team.

One recent example for key change has been to unify our global project management and service teams. This change presents a single face to our customers and strengthens our internal collaboration. It is at times a challenge to stay locally focused while being globally collaborative within the organization; my past leadership with our global information technology team will help. Our support needs to be at the same high level for customers located around the world."

Follow this link for more of Jacques interview as he steps in to lead AFT: http://ow.ly/JEa030kVnr1

Marketing activation specialist Konica Minolta Marketing Services (KMMS), announces a new partnership with The Aaron Group of Companies. Effective immediately, the partnership will see the businesses combining their offering to deliver more streamlined and lucrative results for new and existing clients.

The partnership will provide both companies with an enhanced ability to produce marketing materials around the world, capitalizing on combined print industry acumen. The timeframes of print production projects will be significantly reduced through The Aaron Group’s direct access to paper mills and suppliers. Similarly, the cost of projects will fall as third-party roles are brought in-house.

2018 07 27 113639Current clients of The Aaron Group will now have a breadth of additional services on offer to them through KMMS. As leaders in global marketing activation, KMMS will work with new and existing clients to offer a 360-degree service from multi-channel management and delivery through to customer insight, creative production and agency services.

Harris Atkins, KMMS CEO North America, said: “We are thrilled to bring The Aaron Group into the KMMS family. Our global reach and client base demands the best in print procurement, and this alliance adds to our ability to activate effective marketing across channels, at pace, with great efficiency.”         

Gene Aaron, Chairman of The Aaron Group, said: “The Aaron Group looks forward to all of our business partners enjoying the many benefits of this new streamlined, technologically advanced and extremely diversified team. We are not just focusing on paper and packaging for today and tomorrow but are looking towards the future of both organizations in an ever-changing retail environment.”

Citing Voith capabilities and technology leadership, Green Bay Packaging has announced a landmark contract award that tasks Voith with providing a complete packaging production line. The new PM 4 will be installed at Green Bay Packaging’s location in Green Bay, Wisconsin, USA.

The family-owned paper and packaging producer Green Bay Packaging awarded Voith an order for a 300 inch (7.62 m) wide production line for testliner. The order includes an effluent treatment plant, BlueLine stock preparation, WEP, XcelLine paper machine with a design speed of 3,940 ft/min (1,200 m/min) and a VariFlex Performance winder. The package also includes paper machine clothing, a seven-year Total Roll Management contract for several machines, and Papermaking 4.0 products.

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“Partnering with a family-owned company whose North American headquarters is in Appleton, Wisconsin, Green Bay Packaging is advancing its commitment to positively impacting the local economy and becoming a more sustainable producer. We appreciate Voith’s ability to get this advanced paper machine fully operational on a condensed timeline to help meet our customer demands,” said Will Kress, President and CEO of Green Bay Packaging.”

“Voith is proud of this historic project, and we are eager to continue our strong partnership with Green Bay Packaging,” said Martin Jauch, President Business Line Projects, Voith Paper North America.

The contract is of a breadth and scope previously unseen in the United States papermaking industry as a complete mill order has never before been sourced from a single manufacturer. Voith is the region’s only manufacturer capable of providing components for such a complete installation. The construction of the mill will be handled by Miron Construction Co, Inc., while KSH will supply the engineering, targeting a start-up in early 2021.

Simec Group signs the agreement for the sale of the shares

Fabio Perini S.p.A. and NARA S.r.l. (Simec Group) have completed the transfer of all the investments in Engraving Solutions S.r.l. to Fabio Perini S.p.A. which already held 70% of the company's shares.

The consolidated industrial partnership between the two groups will remain active in the future for a better customer satisfaction and will continue to innovate following the needs of the market.

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Engraving Solutions was founded in 2003 thanks to the union of intentions of Fabio Perini and Simec Group, a leader in the production of rolls with surface machining for different application sectors. Thanks to the know-how and technological excellence of the two companies, it immediately distinguished itself in the market for its ability to develop new designs and to support the customer in the study of engravings for embossed products in the Tissue sector.

More than 4,000 rolls already produced, the creation of over 12,000 embossing graphics solutions and 15 patents active all over the world, are the assets of Engraving Solutions. Currently, 20 employees work at the Lucca plant. Among the most successful products at the international level, we mention the Softop, PP-Evo, 4D, and Pixel.

"This acquisition is in line with our growth strategy 2025 and strengthens our positioning on the Tissue Area business market - says Oswaldo Cruz, CEO of Fabio Perini S.p.A. - Engraving Solutions is an important and strategic resource for our tissue companies that will benefit from this consolidated experience and will be able to provide increasingly customized and innovative solutions to maximize the added value of our customers' finished products ".

“This experience - states Laura Della Torre, Member of the board of Simec Group - has made possible the exchange of knowledge between the parties involved and has enriched the background and the specific know-how of the sector. Simec Group has also been able to focus on other segments, strengthening its production assets and nowadays it is a leading company thanks to the wide range of applications available in its product portfolio”.

Fabio Perini S.p.A. with its five production sites in Italy, the United States, Brazil and China, it is the only company, on a global scale, capable of producing complete lines of tissue production, integrating converting and packaging, offering exceptional advantages in controlling the entire production process, optimizing performance, maximizing the quality of the finished product and reducing operating costs. An extraordinary value for customers who find solutions for their activities in a single partner.

The new way of interpreting Industry 4.0 has led Fabio Perini S.p.A. to define new solutions to manage the machines, lines, and production, processes, and activities that set the world of Digital Tissue™. All this helps to have intelligent structures that allow maximizing the production efficiency of the individual machines, the complete lines and even more the effectiveness of the production sites.

Today Fabio Perini companies have a total of 150,000 square meters dedicated to research, development, and assembly of machinery with the Bologna site exclusively devoted to packaging solutions. A total of around 1,100 employees, investments in R&D equal to 7% of annual turnover and 1,000 patents active internationally.

Sappi has just announced further progress in the development of its biorefinery capacity with the confirmation that it will construct a demonstration plant to further scale up its novel Xylex® technology for the production of Xylitol and Furfural. The plant will be located adjacent to the existing sugars and lignin extraction plant at Ngodwana Mill. It should be operational early in 2019. Pending successful results and further approvals it is anticipated that Sappi may construct commercial Xylitol and Furfural plants adjacent to our mills in the USA and South Africa.

sappi logoCommenting on the decision Sappi CEO Steve Binnie said: "We are very happy with the progress being made by our biorefinery team, as well as with the value we are deriving from the acquisition and integration last year of the key biorefinery technologies and expert staff from Plaxica. Biomaterials and biochemicals are integral to Sappi’s strategy of extracting maximum value from wood fibre, our natural and renewable resource. We have taken a significant step towards generating meaningful revenue from this new business segment."

Louis Kruyshaar, EVP for Sappi Biotech, explained: "Sappi’s biorefinery plans are focused on building a sustainable, profitable business from the manufacture and sale of food ingredients, materials and chemical intermediates derived from the C5 sugars produced as a co-product of our dissolving wood pulp production, and from the lignin produced in our global pulp production."

The combination of Sappi’s operational excellence, the proposed co-location of the commercial plants at existing mill sites delivers strong integration synergies, and the cost advantages offered by Sappi’s scale and the Xylex® technology mean that Sappi will have a globally competitive cost base for sugars and xylitol and furfural production.

Turning to the products which the demonstration plant will provide a platform for, Kruyshaar said: "Xylitol is a high value sweetener with exciting growth prospects - it is a low-calorie sweetener which has positive dental properties and produces no insulin response, so is suitable for diabetics. Furfual is a versatile green industrial chemical derived from C5 sugars with a diverse range of derivatives".  

A quick overview of the development of Sappi’s sugars extraction capacity:

 In 2016 Sappi announced it would invest in demonstration capacity at its Ngodwana Mill in South Africa to extract hemicellulose sugars and lignin from its dissolving wood pulp (DWP) line for eventual beneficiation to higher value products

  • In 2017 this plant, built in partnership with Valmet, was commissioned. After operating for 12 months to demonstrate the extraction of C5 sugars from DWP production, the plant has exceeded all efficiency targets for cost, cycle time and yield.
  • Later in 2017 Sappi acquired the patented Xylex® technology for the hydrolysis and clean-up of these C5 sugars, as well as to produce a valuable lignin stream.
  • In April 2018, Sappi sanctioned a scale-up demonstration plant for the Xylex® technology to be located alongside the existing sugars plant at Ngodwana Mill. The plant will be commissioned in the first calendar quarter of 2019.
  • This plant will enable the demonstration of technologies for the production of Xylitol and Furfural.
  • Following successful commissioning of the Xylitol process, Sappi’s strategic intent is to enter the Xylitol value chain with a world-scale production plant.
  • As regards Furfural, sugars extraction from our DWP assets combined with our Xylex® and Furfural capabilities will allow Sappi to pursue various partnerships in the furan chemical value chain. The furan markets are showing strong market pull for new investments due to growth as well as replacing older and smaller unsustainable assets

Toscotec has successfully renewed its ISO 14001 certificate and EMAS (Eco-Management and Audit Scheme) registration for the twelfth consecutive year since 2006. It thereby confirms its long-standing commitment to eco-sustainability, starting from its own environmental performance.

In 2005, Toscotec began procedures to evaluate its internal processes according to the strictest international standards of environmental protection. This entailed undergoing an articulate and audited procedure, which led to the the draw up of an environmental management system and a three-year plan. Specifically for EMAS, the Italian supplier also issues an annual report, examined by private and public bodies, including external auditors and EMAS national Competent Body ISPRA.

As a result, back in 2006, Toscotec became the first Italian supplier of tissue and paper machinery to obtain both the ISO 14001 and the EMAS registration and to this day, it remains the only one in Italy.

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Toscotec strives to step up the eco-efficiency of its operations on an annual basis. In this view, EMAS is a guarantee vis-à-vis the community and the market at large, as it ensures a comprehensive set of corporate behaviours with environmental impact is kept under serious scrutiny.

Andrea Marzaro, Toscotec’s Operations Director (COO), affirmed, “Toscotec is working towards a continued and tangible improvement of its environmental performance, on a voluntary basis. Full compliance with Italian laws and regulations is the minimum prerequisite for us. We are determined to go the extra mile, pursue the highest environment standards and achieve excellence. Eco-sustainability and environmental protection are our core values and as such inspire our operations. Energy reduction, in its widest sense, is a big part of it”.

In recent years, Toscotec has partly redesigned its layout to become a fully integrated and compact production base, thereby optimizing its manufacturing efficiency. Inspired by lean production, it streamlined its logistic operations and achieved a concrete reduction of power consumption, due to the rationalization of handling and transportation processes.

Toscotec’s headquarters currently include eight workshops, four of which dedicated to the pre-assembly of tissue and paper & board lines. Pre-assembly is one of the cornerstones of Toscotec’s quality guarantee. It aims to reduce the time, the energy and the costs of the erection at the mill and therefore achieve the performance guarantees in a shorter period. 

Andrea Marzaro also pointed out “With respect to renewable energy, since 2011 we have been generating electric power from solar energy. In 2011, we implemented the first installation of solar panels on the roofs, covering an area of approximately 1,250 m2 and generating up to 190 kWh electricity, which we give back to the grid. Phase two was carried out in 2012, across 600 m2, with an output of 100 kWh. Phase three is currently underway”.

Toscotec is committed to protecting the environment at local level through its operations, and globally through the design and manufacture of its cutting-edge technology. The Italian manufacturer manages both direct environmental aspects - pertaining to its own operations, like waste, emissions, use of raw materials, energy and water resources, etc. - and indirect aspects.

With respect to its indirect environmental aspects, Toscotec’s Technical Director, Paolo Raffaelli pointed out, “through our advanced design and manufacturing process, we have achieved a significant reduction of the environmental impact generated by our machinery and process, confirmed by field data and positive customer feedback. Our engineering approach aims to enable paper mills to improve their overall performance, by reducing the need of fresh water, electricity and thermal energy, and minimizing their atmospheric emissions, including noise”.     

From TT SYD and TT SteelDryers, to Energy Saving tissue lines, to TT SAF (Short Approach Flow) and TT DOES (Drying Optimization for Energy Saving), Toscotec is the leading supplier of technology specifically designed for energy savings and with view to this, it is extensively investing in R&D and innovation.

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