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Wood fiber insulation board manufacturer GUTEX has successfully produced first fibers with its new ANDRITZ fiber preparation system in Eschbach, Germany. This is the second system ANDRITZ has delivered to GUTEX.

Oliver Bauch, Plant Manager, GUTEX, says: The new line will perfectly support the environmentally friendly production approach for our ecological insulation board products. Thanks to the excellent cooperation and the great effort of the whole ANDRITZ team we were able to produce first fibers even ahead of schedule.”

From left to right: Rudolf Hafner, Site Manager, ANDRITZ; Slavisa Radovic, Head of Maintenance in Eschbach, GUTEX; Gerhard Zauner, Project Manager, ANDRITZ. Photo " Andritz "From left to right: Rudolf Hafner, Site Manager, ANDRITZ; Slavisa Radovic, Head of Maintenance in Eschbach, GUTEX; Gerhard Zauner, Project Manager, ANDRITZ. Photo " Andritz "

Michael Rupp, Vice President for Panelboard Systems, ANDRITZ, adds: “We are proud that GUTEX again chose to collaborate with us and that we had the opportunity to provide them with our complete front-end technology.

The scope of supply comprised a complete fiber preparation line, including a debarking and chipping line as well as the steel structure, piping material and installation work. The highly efficient system processes softwood chips as raw material and features the following technological highlights:

  • ANDRITZ RotaBarker debarking system and horizontally fed HHQ-Chipper for consistently good chip quality at high production rates
  • Fully automatic chip storage system with reclaiming and screening equipment
  • High-consistency pressurized refining system to obtain high fiber quality and low specific energy consumption
  • Steam Recovery System (SRS) for efficient recovery of surplus steam and greater thermal efficiency of the fiber preparation system

GUTEX is one of Europe’s pioneers in ecological insulation solutions. The family business based in the German Black Forest started making wood fiber insulation products back in 1932. In 2006, GUTEX was the first company to start producing wood fiberboard insulation with a homogeneous raw density profile using an innovative drying process. This technique allows GUTEX to manufacture single-layer wood fiber insulation board up to 240 mm thick and with significant quality advantages.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems, services and digital solutions for a wide range of industries and end markets. Sustainability is an integral part of the company’s business strategy and corporate culture. With its extensive portfolio of sustainable products and solutions, ANDRITZ aims to make the greatest possible contribution to a sustainable future and help its customers achieve their sustainability goals. ANDRITZ is a global market leader in all four of its business areas – Pulp & Paper, Metals, Hydro and Separation. Technological leadership and global presence are cornerstones of the group’s strategy, which is focused on long-term profitable growth. The publicly listed group has around 29,900 employees and over 280 locations in more than 40 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides sustainable technology, automation, and service solutions for the production of all types of pulp, paper, board and tissue. The technologies and services focus on increased production efficiency, lower overall operating costs as well as innovative decarbonization strategies and autonomous plant operation.

The product portfolio also includes boilers for power generation, flue gas cleaning systems, various nonwoven technologies, and panelboard (MDF) production systems. With waste-to-value recycling, shredding and energy solutions, waste and by-product streams from production are converted into valuable secondary raw materials as well as into sustainable resources for energy generation. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

Toscotec will supply a complete rebuild of PM1’s drying section to Rexcell Tissue & Airlaid at its Skåpafors mill in Sweden. Planned for the second half of 2024, the project aims to support Rexcell to achieve substantial energy consumption reductions as part of its strong commitment to sustainability. 

Energy Saving Customized solution
Toscotec will supply a customized solution designed to deliver substantial gas consumption reductions, as well as a significant increase in machine run-ability.
The scope includes a press section upgrade, a latest generation TT SYD Steel Yankee Dryer with new steam and condensate system, and a high efficiency TT Hood with a complete air system. The latter features various steps of heat recovery and an advanced BMS (Burner Management System) to optimize combustion efficiency through precise control of the combustion air, where the burners are fit to make an efficient use of LPG first and biomethane in the near future. The hood plant is also equipped with TT Drying Equilibrium, a reliable system that automatically regulates the air balance in the hoods, thereby ensuring maximum drying efficiency, faster basis weight changes, and a production increase. 

Rexcell Tissue & Airlaid’s production facility at Skåpafors in Sweden. Rexcell Tissue & Airlaid’s production facility at Skåpafors in Sweden.

Two-fold target
The rebuild aims to considerably reduce PM1’s thermal energy consumption through the use of state-of-the-art drying technology designed for energy efficiency, and to increase the machine speed and production capacity in the future. 

Lars Andersson, CEO at Duni Rexcell, comments, “At Rexcell we take global environmental challenges very seriously. As a part of Duni AB, we share the same vision to be Net Zero 2030 along with considerable energy reductions. This machine upgrade is a strategic investment that perfectly fits into this vision. Toscotec’s energy efficient technology will take us a step closer to realizing maximum energy savings and minimal material footprint.”

Riccardo Gennai, Sales Manager at Toscotec, says, “It is a pleasure for Toscotec to cooperate with Rexcell who is on track to operationalize its transition from fossil-based to fossil-free sources. By developing a customised solution for the new drying section of their PM1, we will ensure the highest possible energy efficiency, as well as substantial energy savings compared to the present configuration.”

About Rexcell Tissue & Airlaid AB
Rexcell, a wholly owned subsidiary of Duni Group, operates one of the most advanced paper mills in Europe for the production of specialised tissue. Located in Skåpafors, Sweden, the mill started production in 1898 with their first paper machine. Through continuous innovation, today Rexcell produces Airlaid, Tissue and Evolin products in a variety of colours.

Wood fiber insulation board manufacturer GUTEX has successfully produced first fibers with its new ANDRITZ fiber preparation system in Eschbach, Germany. This is the second system ANDRITZ has delivered to GUTEX.

Oliver Bauch, Plant Manager, GUTEX, says: The new line will perfectly support the environmentally friendly production approach for our ecological insulation board products. Thanks to the excellent cooperation and the great effort of the whole ANDRITZ team we were able to produce first fibers even ahead of schedule.”

Michael Rupp, Vice President for Panelboard Systems, ANDRITZ, adds: “We are proud that GUTEX again chose to collaborate with us and that we had the opportunity to provide them with our complete front-end technology.

From left to right: Rudolf Hafner, Site Manager, ANDRITZ; Slavisa Radovic, Head of Maintenance in Eschbach, GUTEX; Gerhard Zauner, Project Manager, Andritz. Photo AndritzFrom left to right: Rudolf Hafner, Site Manager, ANDRITZ; Slavisa Radovic, Head of Maintenance in Eschbach, GUTEX; Gerhard Zauner, Project Manager, Andritz. Photo Andritz

The scope of supply comprised a complete fiber preparation line, including a debarking and chipping line as well as the steel structure, piping material and installation work. The highly efficient system processes softwood chips as raw material and features the following technological highlights:

  • ANDRITZ RotaBarker debarking system and horizontally fed HHQ-Chipper for consistently good chip quality at high production rates
  • Fully automatic chip storage system with reclaiming and screening equipment
  • High-consistency pressurized refining system to obtain high fiber quality and low specific energy consumption
  • Steam Recovery System (SRS) for efficient recovery of surplus steam and greater thermal efficiency of the fiber preparation system

GUTEX is one of Europe’s pioneers in ecological insulation solutions. The family business based in the German Black Forest started making wood fiber insulation products back in 1932. In 2006, GUTEX was the first company to start producing wood fiberboard insulation with a homogeneous raw density profile using an innovative drying process. This technique allows GUTEX to manufacture single-layer wood fiber insulation board up to 240 mm thick and with significant quality advantages.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems, services and digital solutions for a wide range of industries and end markets. Sustainability is an integral part of the company’s business strategy and corporate culture. With its extensive portfolio of sustainable products and solutions, ANDRITZ aims to make the greatest possible contribution to a sustainable future and help its customers achieve their sustainability goals. ANDRITZ is a global market leader in all four of its business areas – Pulp & Paper, Metals, Hydro and Separation. Technological leadership and global presence are cornerstones of the group’s strategy, which is focused on long-term profitable growth. The publicly listed group has around 29,900 employees and over 280 locations in more than 40 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides sustainable technology, automation, and service solutions for the production of all types of pulp, paper, board and tissue. The technologies and services focus on increased production efficiency, lower overall operating costs as well as innovative decarbonization strategies and autonomous plant operation.

The product portfolio also includes boilers for power generation, flue gas cleaning systems, various nonwoven technologies, and panelboard (MDF) production systems. With waste-to-value recycling, shredding and energy solutions, waste and by-product streams from production are converted into valuable secondary raw materials as well as into sustainable resources for energy generation. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

International technology group ANDRITZ will supply a complete fiber preparation line for a greenfield plant in the Toshka area in the south of Egypt. The pioneering and eco-friendly plant will produce high-density and medium-density fiberboard (HDF/MDF) from date palm fronds, a material normally considered farm waste.

ANDRITZ will execute this order in cooperation with the engineering, procurement and construction (EPC) specialist WESER Industrie- und Anlagentechnik GmbH and DIEFFENBACHER GmbH Maschinen- und Anlagenbau, a leading manufacturer of press systems and complete plants for the wood-based panel industry. On behalf of Egypt’s National Service Projects Organization (NSPO), the German company WESER is acting as the general contractor for this turnkey project.

Michael Frint, Director Technology Panelboard Systems at ANDRITZ says: “Alternative raw materials, in particular from waste streams, are becoming increasingly important in the panel industry. Participating in this innovative and sustainable NSPO project is an important milestone for us.

Well proven ANDRITZ refiner designed to achieve highest fiber quality at reduced electrical energy consumption. Photo "Andritz"Well proven ANDRITZ refiner designed to achieve highest fiber quality at reduced electrical energy consumption. Photo "Andritz"

The ANDRITZ line, with a capacity of up to 14 bdmt/h, will process date palm fronds from a nearby 40,000-acre date farm. It includes a system to wash and condition the chips from the palm frond stems, and a pressurized refining system with a well-proven refiner to process the washed and conditioned chips into high quality fibers at very low energy consumption. The fibers will be used to produce high quality fiberboards, mainly for the flooring and furniture industries. The plant is scheduled to commence production in the autumn of 2025.

About Andritz

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems, services and digital solutions for a wide range of industries and end markets. Sustainability is an integral part of the company’s business strategy and corporate culture. With its extensive portfolio of sustainable products and solutions, ANDRITZ aims to make the greatest possible contribution to a sustainable future and help its customers achieve their sustainability goals. ANDRITZ is a global market leader in all four of its business areas – Pulp & Paper, Metals, Hydro and Separation. Technological leadership and global presence are cornerstones of the group’s strategy, which is focused on long-term profitable growth. The publicly listed group has around 29,900 employees and over 280 locations in more than 40 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides sustainable technology, automation, and service solutions for the production of all types of pulp, paper, board and tissue. The technologies and services focus on increased production efficiency, lower overall operating costs as well as innovative decarbonization strategies and autonomous plant operation.

The product portfolio also includes boilers for power generation, flue gas cleaning systems, various nonwoven technologies, and panelboard (MDF) production systems. With waste-to-value recycling, shredding and energy solutions, waste and by-product streams from production are converted into valuable secondary raw materials as well as into sustainable resources for energy generation. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

andritz.com

Wednesday, 04 October 2023 10:25

Indirect heat transfer maintenance

~ How choices around the facility impact heat transfer system performance ~

Our environment has a significant impact on how we work. According to a study by the Staples Corporation, 94 per cent of workers surveyed reported feeling more productive in a clean workspace. Businesses often want a clean space because it can reduce sick days, increase motivation and reduce stress, but did you know it can also improve equipment performance in manufacturing facilities? Here Dave Dyer, technical sales engineer at thermal fluid specialist Global Heat Transfer, explains how manufacturers can make changes around the facility to improve the productivity of their heat transfer system.

Proactive maintenance is vital when operating a heat transfer system. Regular maintenance of the equipment, as well as regular fluid sampling as part of a preventative maintenance programme such as Thermocare, enables manufacturers to monitor performance and fluid condition and prepare for maintenance before it leads to downtime.

While system and fluid maintenance are integral to productivity, manufacturers might still find that the system and thermal oil have a shorter lifespan than expected. In these situations, manufacturers might find that performance is impacted by conditions outside of the system.  

So, how can the choices you make around the facility impact productivity?

Housekeeping

A clean, organised working environment can both aid productivity and keep workers safe, so facilities managers should consider how they can improve general housekeeping of heat transfer systems. Taking steps to clear pathways and remove electric cables and rubbish, for example, are quick ways to reduce trip hazards on site.

When working with dangerous and flammable substances, such as thermal fluid, manufacturers should pay close attention to any oil outside of the system. Any spillages should be cleaned up immediately — while a smaller spillage might not directly impact production, leaving it unattended can increase the risk of slips and trips as well as fires.

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Equipment needs

Over time, parts of the heat transfer system will begin to wear, reducing overall efficiency. While manufacturers might concentrate on proactively maintaining core components of the system, they should also prepare for when that part breaks down. Unplanned downtime stops production and increases operational costs, so manufacturers should have spare parts on site to reduce any production losses. Keeping critical spares on site, such as pump cartridges, parts for the heater or burner and spare fluid for topping up the system, can be integral to maintaining production.

Signage

To remain compliant with health and safety regulations and pass safety audits, manufacturers must have clear signage across the facility about safety procedures. Labelling flammable and high voltage areas and other hazards is important when using heat transfer oils.

Facilities managers can also introduce signage across the facility to improve maintenance procedures. Correctly labelling fluid ensures that old and new fluids are not confused when topping up the system — adding old fluid into a new barrel will result in more waste. Manufacturers should also add signage to the system indicating the direction of oil flow.

In an emergency

We all know the saying “fail to prepare, prepare to fail”. Despite this, we often find that manufacturers have not adequately prepared for some emergency scenarios. While risk assessments may outline the probability of some of these issues occurring, facilities managers and health and safety managers should consider how they can better prepare for serious issues and ensure they are aware of who is best to call in each potential scenario.

Manufacturers should ask themselves what they would do if certain scenarios occur, such as the fluid going off low level, the heater stopping or the pump failing. Most importantly, manufacturers should consider how the facility would respond to major incidents. Having this plan in place is critical to protecting staff and reducing damage. Similarly, management teams must consider how to stop production quickly when issues occur. While many facilities have an emergency stop button, it is often located on or near the system. Placing the button far away from the system, in another room, by the door or by an exit, means that engineers can safely cease production while evacuating.

Storage

Where do you keep your thermal oil? To save on space, manufacturers can store oil outside, but leaving barrels to the elements can negatively impact the quality of the oil. For example, if rainwater sits on top of barrels or intermediate bulk containers (IBCs) and then the air temperature heats up, the barrel or IBC expands. Once it cools down, the container contracts, syphoning water from the top, rendering the new oil as unusable, even if completely capped and sealed.

Similarly, when replacing oil, manufacturers should take care to clearly label waste oil and new oil, keeping them separate in the facility. Mislabelling could cause problems further down the line, such as topping up a system with old waste oil.

Making improvements   

Investing time and effort in preventative maintenance can improve site safety, increase productivity and reduce costs for manufacturers. Educating staff, both existing and new, on the importance of safety measures such as signage and housekeeping, as well as best practices like good oil storage and emergency planning, is integral part to heat transfer maintenance. Taking these steps is integral to regulatory compliance. For example, to comply with UKEX (formally known as ATEX 137) Regulations, manufacturers must follow best practice to ensure the safety of the site, monitor fluid to manage risk and train staff to effectively operate and maintain the system.

Just like a cluttered office can cause stress and reduce a team member’s ability to concentrate, a disorganised manufacturing facility can negatively impact machine performance. By including facility checks in proactive maintenance, facilities managers can extend the lifespan of their heat transfer system and better prepare for incidents that could lead to health and safety risks or costly downtime.

For more advice on heat transfer fluid and system management, contact thermal fluid supplier Global Heat Transfer by visiting www.globalhtf.com/contact.

About Global Heat Transfer: Global Heat Transfer is a thermal fluid specialist, providing heat transfer engineering assistance and thermal fluid supplies. Services offered include sampling and analysis, 24 hour delivery of premium quality thermal fluids, system drain down / cleaning / waste management, planned maintenance programs and a broad portfolio of affiliated system design and installation services. It is part of the Global Group of companies.

Lucart has selected Toscotec for the complete rebuild of PM14’s Yankee hoods and air system at their Aranguren tissue mill in Spain. The project is scheduled for the first quarter of 2024. 

Tailor-made solution for drastic consumption reduction
Based on an onsite survey conducted to verify the existing system’s performance, Toscotec developed a customized solution designed to deliver gas consumption reductions exceeding 30%, as well as a significant increase in machine run-ability.
The scope includes a high efficiency, gas fired TT Hood-Duo system, which ensures a perfectly uniform Cross Direction (CD) moisture profile. The new air system features low-emission burners, several stages of energy recovery, and Toscotec’s TT Swing, a patent pending solution that delivers maximum flexibility and energy savings in regulating the air system operation mode. By switching between a parallel and a hybrid configuration based on production needs, TT Swing guarantees optimal energy efficiency in the drying section of the tissue machine.

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Luca Bini, Paper Mill Project Engineer at Lucart, comments, “We selected Toscotec because they proved their ability to dig deep and offer an efficient solution to the root causes of our problem, instead of patching up the old system. Based on our long cooperation, we are confident they will deliver the best possible outcome for Lucart both in the short and the long term.”

Elena Troia, Energy & Environment Sales Manager at Toscotec, says, “Lucart has quickly validated our technical offer, because of the substantial consumption reductions we can guarantee and Toscotec’s strong expertise in energy saving solutions. With this level of savings, we were able to guarantee a ROI of less than 2 years.” 

Long standing partnership
Lucart and Toscotec have a long established cooperation. Toscotec installed a complete tissue line (PM12) in 2018 at their Porcari mill, as well as 4 rebuilding projects including a hood and air system rebuild (PM4) in 2016, and 3 TT SYD Steel Yankee Dryer installations in France and Italy as replacements of cast iron Yankees in 2016, 2019 and 2020. 

About Lucart 
Lucart is a multinational group that promotes a sustainable way of making paper. This is achieved by adopting a systemic approach designed to optimise the use of raw materials and reduce waste by turning them into new resources. Lucart makes airlaid, MG paper, and many tissue products (toilet paper, kitchen paper, napkins, tablecloths, handkerchiefs, etc.). The production activities of the company founded by the Pasquini family in 1953 are organised across three Business Units (Business to Business, Away from Home, and Consumer), engaged in the development and sale of products with brands, such as Tenderly, Tutto, Grazie Natural, and Smile (Consumer market) and Lucart Professional, Fato, Tenderly Professional, and Velo (Away from Home market). The production capacity is over 396,000 tonnes/year of paper on 12 paper machines. The consolidated turnover is over EUR 700 million and 1,700 people are employed at 10 production plants (5 in Italy, 1 in France, 1 in Hungary, 2 in Spain and 1 in the UK) and a logistics hub. Lucart joined the United Nations Global Compact Network Italy in 2020 and has been awarded a “Platinum” sustainability rating by the independent certification company Ecovadis.

Contact
Elena Troia
Energy & Environment Sales Manager, Toscotec
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

Valmet introduces a redesigned Valmet Rotating Consistency Measurement (Valmet Rotary) for pulp and paper producers. With the latest technology, a new user interface and easier maintenance, the transmitter continues to offer highly accurate fiber consistency measurement for critical applications. 

“Built on well-known technology and the long experience, the new measurement is robust and built to last. The patented technology ensures rapid measurement response and fast reaction to consistency variations,” says Sami Laaksonen, Product Manager, Automation Systems business line, Valmet. 

Reliable fiber consistency measurement

The redesigned Valmet Rotating Consistency Measurement has a new mechanical design and an electronic solution to improve reliability. Thanks to high sensitivity, the third generation is as accurate as the previous one. The simplified design makes on-site maintenance easier and faster for low overall lifetime costs.

Valmet Rotating Consistency Measurement and Valmet Link user interfaceValmet Rotating Consistency Measurement and Valmet Link user interface

Based on shear force measurement technology, Valmet Rotating Consistency Measurement has excellent performance even in challenging environments with high temperature or pressure and abrasive chemicals. A modular design secures a universal use covering consistency range from 1,5 to 16 percent.

New user interface for enhanced operation

Commissioning, calibration, and operation have been enhanced with a new Valmet Link user interface, a flexible platform with secure remote connection possibilities. With a graphical display and a clear menu structure, set-up and operation are fast and easy. The intuitive user interface and bigger display enable easier calibration and give a better overview of the calibration data. The user interface is prepared for different communication protocols and can be updated for future functionalities.

About Valmet

Valmet is a leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. With our automation systems and flow control solutions we serve an even wider base of process industries. Our 17,500 professionals around the world work close to our customers and are committed to moving our customers’ performance forward – every day.

The company has over 220 years of industrial history and a strong track record in continuous improvement and renewal. In 2022, a major milestone was achieved when the flow control company Neles was merged into Valmet. Valmet’s net sales in 2022 were approximately EUR 5.1 billion.

Valmet’s shares are listed on the Nasdaq Helsinki and the head office is in Espoo, Finland.    

Follow us on valmet.com

Valmet has signed a EUR 175 million loan agreement with the European Investment Bank (EIB). The loan will support Valmet’s Research and Development (R&D) activities to help finance technologies that replace fossil fuels with renewables. The loan agreement is linked to company’s R&D activities in 2023-2026.

The financing aims to enhance the resource and energy efficiency as well as the performance of Valmet’s technology, promote the use of recyclable raw materials and to improve the sustainability of Valmet’s operations. The financing is part of the EIB’s dedicated package of support to REPowerEU — the EU plan to eliminate dependence on fossil fuel imports.

2023 09 28 104139Valmet’s R&D spending was EUR 95 million in 2022. Valmet has 28 research and developments centers around the world and approximately 1,300 protected inventions.

"The aim of Valmet's research and development work is to create new technologies, products and services that address customer needs and help respond to some of the most important global megatrends: enhancing the efficiency of raw materials, water and energy, promoting the use of renewable raw materials and reducing emissions. We’re happy about this loan agreement as it improves Valmet’s readiness to support the green transition in Valmet’s customer industries,” says Janne Pynnönen, Vice President, R&D, Valmet.

About the European Investment Bank

The EIB is the long-term lending institution of the European Union and is owned by the EU Member States. The EIB Group has adopted a Climate Bank Roadmap to deliver on its ambitious agenda to support €1 trillion of climate action and environmental sustainability investments in the decade to 2030 and to devote more than half of EIB finance to climate action and environmental sustainability by 2025. As part of the roadmap, all new EIB Group operations have been aligned with the goals and principles of the Paris Agreement since the start of 2021.

Valmet is a leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. With our automation systems and flow control solutions we serve an even wider base of process industries. Our 17,500 professionals around the world work close to our customers and are committed to moving our customers’ performance forward – every day.

The company has over 220 years of industrial history and a strong track record in continuous improvement and renewal. In 2022, a major milestone was achieved when the flow control company Neles was merged into Valmet. Valmet’s net sales in 2022 were approximately EUR 5.1 billion.

Valmet’s shares are listed on the Nasdaq Helsinki and the head office is in Espoo, Finland.    

Follow us on valmet.com

DS Smith Tecnicarton, an expert provider of industrial packaging solutions and part of the leading global sustainable packaging company DS Smith, launches MAX lamination technology. The new solution increases the resistance of corrugated cardboard packaging and optimizes stacking potential - extending possibilities for reuse as a fully recyclable solution.

DS Smith Tecnicarton expert designers superimposed up to ten layers of corrugated cardboard to create MAX technology. This includes standardized special folding creases to achieve a larger box format with increased resistance, and the design has evolved out of a six-wave laminated packaging solution comprised of up to ten channels.

DS Smith heavy-duty packaging, the Magnus-IBC Kraft, has a capacity of 1,000 Litres and a resistance of 10,000 KG and the bulk packages have been designed as a sustainable and 100% recyclable alternative to traditional plastic Intermediate Bulk Containers (IBC).

DS Smith production processes and the companies’ unique circular economy design metrics approach has resulted in significant market leading improvements to the technology of large laminate packaging casings.

These include bespoke ergonomic creases that enable packaging to be assembled easily. They are also foldable and have resulted in significant space saving during supply chain cycles as well as successful reuse cycles, and a reduction in CO2 during transportation. For example, in the automotive sector, Tecnipack cardboard has enabled laminated strips to be re-used up to ten times within the supply chain for transportation between Spain and the United States of America (USA).

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In addition, the resistance offered by lamination technology has made it possible to replace wooden packaging with lighter, cheaper, and completely recyclable100% cardboard packaging.

DS Smith Tecnicarton has made 100% of its packaging products recyclable or reusable, and DS Smith is committed to fulfilling the objectives of it’s Now & Next Sustainability Strategy ‘Redefining Packaging for a Changing World’.

Ignacio Montfort, Managing Director, DS Smith Iberia:

"We are constantly looking for ways to innovate and find solutions to the environmental challenges of the day. Our company wide 'Now & Next' sustainability strategy and vision is a benchmark for our product innovations and targets. We are confident that these new packaging product innovations will positively impact on the packaging supply chain and environment for future generations, as well as for our present-day clients and their customers as we accelerate the transition to a low-carbon circular economy”.

MAX lamination technology is an innovation created as a result of the opening of a DS Smith facility dedicated to specializing in laminating corrugated cardboard sheets in Arborç (Tarragona) in 2017, and DS Smith Iberia has twenty-six packaging facilities, six recycling facilities, and three paper-making facilities in operation across the Iberian Peninsula.

DS Smith

DS Smith Plc. is a leading global provider of sustainable fibre-based packaging, supported by recycling and papermaking operations. It plays a significant role in the value chain across sectors including e-Commerce, Fast Moving Consumer Goods (FMCG), and industrials. Through its purpose of ‘Redefining Packaging for a Changing World’ and its Now and Next sustainability strategy, DS Smith is committed to leading the transition to the circular economy, while delivering more circular solutions for its customers and wider society. Key targets include replacing problem plastics, taking carbon out of supply chains, and providing innovative recycling solutions. The company has also established a bespoke box-to-box in 14 days model, and circular metrics design capabilities for innovation are integral to operations.

DS Smith headquarters are in London, United Kingdom and the company is a member of the FTSE 100. It holds operations in thirty-four countries and employs more than 30,000 people. DS Smith is a Strategic Partner of the Ellen MacArthur Foundation with a commitment to the circular economy and was originally set up in London in the 1940s as a box-making business by the Smith family.

About DS Smith Tecnicarton, Iberia

DS Smith Tecnicarton specializes in innovative solutions for the industrial packaging sector with a core business focus on creating solutions for single-use and returnable packaging for the transport and logistics of high volume, high weight products, liquid, fluid and bulk products requiring specialist protection.

DS Smith Now & Next Sustainability ‘Redefining Packaging for a Changing World’ Strategy - https://www.dssmith.com/sustainability/sustainability-strategy

Key targets reached:

  • 100% of our packaging is now recyclable or reusable
  • 100% of our energy consumption is ISO50001 Certified
  • We have already launched one hundred biodiversity projects across Europe & North America
  • 100% of our sites in areas of high-water stress now have a water mitigation plan
  • All our forests have forest management certification
  • 100% of manufacturing sites are FSC certified
  • 100% of the papers we use in manufacturing are recycled or chain of custody certified
  • We have conducted a group human rights risk assessment and published our Human Rights Policy 

Now & Next targets currently ahead of schedule:

  • By 2025, remove 1 billion items of problem plastic 
  • By 2025, optimize fibre for individual supply chains in 100% of new packaging solutions
  • By 2030, engage five million people in the circular economy and circular lifestyles

Company website: www.dssmith.com

Toscotec has renewed its sponsorship of Pianeta Terra Festival, a far-reaching dive into Sustainability running from 5th to 8th October in Lucca, Italy. Following the vastly successful first edition of 2022, the festival organizers, the publisher Laterza and its director, prominent plant neurobiologist and author Stefano Mancuso, have decided to focus this second edition on the theme of “The Network of Life”, i.e. the dense, ingenious network that binds together all living creatures.  

Sustainability is explored from a multidisciplinary perspective that spans across ecosystems, climate, new economic models, energy, agriculture, food, urban development, but also new political, social, philosophical, anthropological, and artistic visions. The festival sets out to disseminate knowledge and prompt conversations around the theme of Sustainability, as well as promote a deeper understanding of our close interdependence with Nature.

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“We are happy to renew our support for Pianeta Terra Festival among the great anticipation we are witnessing of its return to Lucca this October” says Alessandro Mennucci, CEO of Toscotec. “We look forward to seeing the festival hit a new record-high in public turnout, with people from our province as well as visitors joining in and reverberating the discourse on this crucial subject.” 

The program of Pianeta Terra Festival is online: www.pianetaterrafestival.it  

Contact
Giulia Fabbri 
Sustainability & Communication Senior Manager 
Email: This email address is being protected from spambots. You need JavaScript enabled to view it. 

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