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International technology Group ANDRITZ has received an order from Hebei Yihuocheng Commodity Co. Ltd., China, to supply a PrimeLineCOMPACT II tissue machine with steel yankee. Start-up is scheduled for the end of 2013.
 
8-8The tissue machine has a design speed of 1,650 m/min and a width of 2.85 m. The steel yankee has a diameter of 3.65 m. The scope of supply also includes the complete stock preparation plant, automation, and drives.
 
The machine and equipment will be manufactured at ANDRITZ’s sites in Europe and China. With this turnkey supply, the PULP & PAPER business area is strengthening its position as one of the leading suppliers of tissue machines in China including local services.
 
International technology Group ANDRITZ is a globally leading supplier of plants, equipment, and services for hydropower stations, the pulp and paper industry, solid-liquid separation in the municipal and industrial sectors, the steel industry, and the production of animal feed and biomass pellets. 
 
In addition, ANDRITZ offers technologies for certain other sectors including automation, pumps, machinery for nonwovens and plastic films, steam boiler plants, biomass boilers and gasification plants for energy generation, flue gas cleaning plants, plants for the production of panelboards (MDF), thermal sludge utilization, and torrefaction plants. 
 
The publicly listed company is headquartered in Graz, Austria, has a staff of more than 17,000 employees, and operates over 180 production sites as well as service and sales companies all around the world.
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In the second quarter of 2012, the international pulp market was impacted by the global economic slowdown. Although there were single price increases for both short-fiber and long-fiber pulp at the beginning of April, these increases were withdrawn in most of the regions worldwide as the reporting period progressed, especially for NBSK (Northern Bleached Softwood Kraft Pulp) long-fiber pulp. The price increases announced for May were largely dropped due to a sharp decline in the demand for printing and writing paper grades as well as the weak economic situation in Europe. As a result, the price for NBSK remained practically unchanged compared to the first quarter of 2012 at around 850 USD per ton.
 
The prices for short-fiber pulp developed somewhat more favorably, with individual price increases being introduced successfully. The price for eucalyptus pulp, for example, rose from approximately 750 USD per ton at the beginning of April to around 780 USD per ton at the end of June 2012.
 
The market for pulp mill equipment saw a satisfactory development in spite of the unfavorable general economic conditions. Project activity was solid both for upgrades and for planned new investments.
 
Important events
The world’s most efficient recovery boiler in terms of power-to-heat ratio was started up for Iggesund Paperboard AB, Sweden. The new boiler has a capacity of 2,400 tds/d and will increase Iggesund’s electricity production from 210 to 520 GWh/a. For CMPC Celulosa, Chile, a new 2,200 tds/d recovery boiler was put into operation.
 
ANDRITZ started up the world’s widest (7.4 m) PrimeDry Steel Yankee dryer cylinder for a customer in Indonesia.
 
For Saigon Paper Corporation, Vietnam, a complete PrimeLineCOMPACT tissue machine, including stock preparation plant and automation systems, was put into operation.
 
DohEi Paper, Japan, started up a tissue machine with a PrimeDry Steel Yankee, marking the first delivery of this ANDRITZ technology to Japan.
 
The Hengan Group, China, put into operation another PrimeLine tissue machine, including complete stock preparation and automation systems.
 
VERBUND Thermal Power GmbH & Co KG (VTP), Austria, started up an SCR (Selective Catalytic Reduction) air pollution control unit at its combined-cycle power plant. Complexul Energetic Turceni, Romania, started up FGD (Flue Gas Desulphurization) units for two lines.
 
Huatai Anhui, China, started up fiberline equipment, including new DD (Drum Displacer) washers, screens, and MC (Medium Consistency) components.
 
Two pressurized refining systems for MDF production were put into operation in China: Wenan Tianhua MDF Board Co., Ltd., Hebei, and Shanghai Wood-Based Panel Machinery Co., Ltd., Shandong.
 
APP’s Ningbo mill, China, which is home to the world’s largest board machine (8.8 m width), set a speed record (1,100 m/min) using ANDRITZ forming fabrics.
 
For Celulose Riograndense, Brazil, ANDRITZ will initiate its Optimization of Process Performance (OPP) service to reduce chemical and energy consumption.
 
Important orders
Zellstoff Pöls AG, Austria, ordered a production line based on ANDRITZ PrimeLine paper technology to produce high-strength paper for shopping bags, high-grade medical packaging, and food packaging. The scope of supply also includes the stock preparation plant, approach flow system, a calender, and the automation systems.
 
A new biomass-fueled boiler for a combined heat and power plant will be delivered for Karlstads Energi AB, Sweden. The scope of supply includes the complete bubbling fluidized bed boiler island. Also, an order was received from Tembec, Canada, for a SulfitePower recovery boiler plant.
 
JSC Arkhangelsk Pulp and Paper, Russia, ordered equipment for a new semi-chemical pulp line. Scope includes a chip washing system, a cooking plant, refiners, washers, screw presses, and electrical and control systems. The new plant will use birch and aspen as raw material and produce 1,000 t/d of fluting and testliner pulp grade.
 
Ilim Group, Russia, selected ANDRITZ to modernize its white liquor plant (including lime mud drying and kiln operations).
 
In the nonwovens sector, Eruslu Tekstil A.S., Turkey, ordered a second ANDRITZ Perfojet spunlace line to more than double production capacity of baby wipes products.
 
FURTHER IMPORTANT ORDERS AT A GLANCE
 
ChinaNan Liu Enterprise Co. Ltd.                  JetLace Essentiel spunlace line (nonwovens)
ChinaLee & Man Paper                                PrimePress X press
ChinaZhongshan Yongfa Paper                     Complete OCC (Old Corrugated Container) recycled fiberline
ChinaGuangxi Fenglin Shanghai Wood-Based 
Panel Machinery II                                      MDF pressurized refining system
ChinaJiangsu Huifeng Huaihe Wood Industry Co., Ltd.        MDF pressurized refining system
FinlandMetsä-Fibre                                     MOXY (white liquor oxidation) plant
IndiaITC Paperboards & Specialty Papers Division             LimeGreen green liquor filter
RussiaAvangardJetLace                               Essentiel spunlace line (nonwovens)
South AfricaMondi Richards Bay Mill             Boiler shutdown services
SwedenLunds Energi AB                             Biomass crushing line for power plant
TurkeyAkinal Sentetik Tekstil                       Spunlace web forming and needlepunch line (nonwovens)
USASappi, Cloquet                                     Ozone bleaching modernization


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International technology Group ANDRITZ received an order to supply a new Jetlace nonwovens production line for Precot Meridian Ltd., Coimbatore, India. The line will produce spunlace fabrics for the hygiene and medical industries and is scheduled to start up in the first quarter of 2013.

The scope of supply includes a complete ANDRITZ Perfojet Jetlace line, a unit for the production of customized fabrics with patterns and logos, as well as a high-efficiency filtration system designed for specialized fibers and fiber recycling equipment.

Precot Meridian has been present in yarn and fabric production for nearly five decades. Based on its expertise in the traditional textile market, the company decided to expand into the nonwovens sector. This order underlines the leading position of ANDRITZ as full-line supplier for spunlace nonwovens.

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International technology Group ANDRITZ has successfully started up the world’s largest steel yankee for tissue production at Hengan Group Jinjiang. The PrimeDry Steel Yankee (4.9 m diameter and 6.2 m shell length) is installed in the new ANDRITZ PM15 tissue machine, and enables safe and energy-efficient machine operation. 

“We have eight ANDRITZ tissue machines in operation. PM15 with the world’s largest steel yankee for tissue is now the icing on the cake,” says Zhang Qunfu, Chief Engineer of Hengan Group. An additional ANDRITZ machine with a steel yankee will be started up later this year for Hengan, which is one of the leading tissue producers in China.

PM15 (a PrimeLineTM W6 model) has a design speed of 2,100 m/min, a width of 5.6 m, and is equipped with energy-saving components such as yankee head insulation and a re-evaporation system. ANDRITZ’s scope of supply also includes the complete stock preparation system and machine controls. The machine was started up two weeks ahead of schedule.

The ANDRITZ PULP & PAPER business area, which manufactures tissue machine components in Europe and China, is thus further strengthening its position as one of the leading suppliers of tissue machines and local services in China.

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International technology Group ANDRITZ has successfully started up PM12 tissue machine supplied to Hengan Group Chongqing. Hengan Group, one of the leading tissue producers in China, now has seven ANDRITZ PrimeLine machines in operation. Two more machines will be started up this year, both of them equipped with the world’s largest steel yankees (diameter: 4.88 m) for high-speed machines.

The PM12 machine (PrimeLine TM W8 model) has a design speed of 2,100 m/min, a width of 5.6 m, and is equipped with energy-saving components such as yankee head insulation and a re-evaporation system. The scope of supply also included the complete stock preparation and machine control systems.

The ANDRITZ PULP & PAPER business area, which manufactures its tissue machine components in Europe and China, is thus further strengthening its position as one of the leading suppliers of tissue machines and local services in China.

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International technology Group ANDRITZ has received an order from Zellstoff Pöls AG, Austria, for the supply of a PrimeLine plant for production of special paper. The new paper machine (width: 5.4 m; annual capacity: 80,000 t; design speed: up to 1,000 m/min) will produce very high-strength paper grades used primarily for shopping bags, high-grade medical packaging, and food packaging. Start-up is scheduled for the end of 2013.

The scope of supply comprises the stock preparation plant, an approach flow system, the complete PrimeLine fourdrinier paper machine, a high-precision steel yankee to increase drying rates (diameter: 6.5 m), a calender, and the automation systems.

With this investment, Zellstoff Pöls is extending its existing paper production capacities at the Pöls mill; the company is the largest manufacturer of high-quality, Elemental Chlorine-Free (ECF) sulfate pulp from bleached softwood in Central and Southeast Europe.

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dohei japan_optInternational technology Group ANDRITZ has successfully started up the PrimeDry Steel Yankee (diameter: 3.7 m; shell length: 4.3 m) supplied to Doh-Ei Paper, Japan. At its Hokkaido mill, Doh-Ei produces 4,500 t/a of facial tissue and 14,500 t/a of toilet tissue from 100% recycled paper.

In June 2011, Doh-Ei commissioned ANDRITZ PULP & PAPER to upgrade its drying line. In addition to increasing production and improving the runnability of the tissue machine, this investment was also was made to reduce energy costs – a particularly important criterion due to the sharp rise in oil and gas prices. “Steel is a highly heat-conductive material. Following the installation of the ANDRITZ PrimeDry Steel Yankee, the energy efficiency and production output of our mill will be very high,” says Mr. Masashi Kobayashi, President of Doh-Ei.

With this successful start-up of Japan’s first Steel Yankee, ANDRITZ has confirmed its position as one of the leading global suppliers of such technology for the tissue, board, and paper industries.

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International technology Group ANDRITZ has received an order from JSC Arkhangelsk Pulp and Paper Mill (APPM) to supply equipment for a new semi-chemical pulp line for APPM’s Novodvinsk mill, Russia. The green liquor cooking and washing technology by ANDRITZ will improve the fiber quality and reduce effluents, as well as lowering production costs. Start-up is scheduled for the second quarter of 2014.

The scope of supply comprises the chip washing system, the cooking plant with continuous steam-phase digester, flat disc refiners, washers, screw presses, electrical equipment, and instrumentation and control systems. The new plant will use birch and aspen as the raw material to produce 1,000 t/d of fluting and testliner pulp grades, doubling the mill’s current capacity.

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International technology Group ANDRITZ has successfully started up a PrimeLineCOMPACT tissue machine delivered to Saigon Paper Corporation, one of the leading Vietnamese producers of tissue and board. With a speed of 1,650 m/min, the 2,850 mm wide machine has an annual production capacity of 25,000 t.

ANDRITZ’s scope of supply included the complete tissue machine (from stock preparation to the finished reel, including automation) in a modularized design that is easy to configure, install, and operate. The machine is equipped with a PrimeDry Steel Yankee cylinder (diameter: 3.66 m) to enable high production capacity and high operational safety.

With this successful start-up, ANDRITZ PULP & PAPER, which manufactures its tissue machine components in Europe and China, is strengthening its position as one of the leading suppliers of tissue machines and local services in Asia.

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International technology Group ANDRITZ has successfully started up a Steel Yankee cylinder and headbox supplied to a customer in Indonesia for a new MG paper machine. With a shell length of 7.4 m, this Steel Yankee is the longest of the world.

In addition to the PrimeDry Steel Yankee and the headbox, ANDRITZ also delivered the core components for the approach system and the dilution water control equipment.

The headbox (PrimeFlow SW) has been newly developed for the use with fourdrinier wires and hybrid formers. With this innovative ANDRITZ technology for paper and board machines, the step diffuser and the lamella nozzle generate micro-turbulence in order to produce optimum formation and evenness of the paper. The mechanical design, manufacturing precision, and the dilution water system (PrimeProFiler F) ensure excellent cross-direction profiles.

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