Displaying items by tag: voith
DS Smith commissions Voith to rebuild PM 4 at Viana to increase production capacity and efficiency
DS Smith, a leading global manufacturer of sustainable containerboard and specialty papers, has commissioned Voith to rebuild its PM 4 at the company’s Viana site in Northern Portugal. Producing around of 400,000 tons of kraftliner and high-performance top kraftliner per year, the mill is a market leader in Southern Europe. The extensive rebuild will increase production and improve overall efficiency. Production will expand to around 428,000 tons per year with a machine design speed of 1,100 m/min. The start-up of the project is scheduled for the fourth quarter of 2023.
“We are happy to realize this project together with DS Smith. Our customized solutions will lead to the desired production capacity, efficiency and quality,” says Marcos Garcia de la Torre, Managing Director Voith Paper Spain. “DS Smith benefits from Voith’s expertise, state-of-the-art technology and outstanding project efforts. The commission confirms that we, as the full-line supplier to the paper industry, are the trusted partner for rebuilds.”
The rebuild scope includes modifications to the forming section to increase capacity and performance of the paper machine. The press section will be completely renewed, including installation of a Tandem NipcoFlex press that will significantly increase the dry content after press and reduce specific steam consumption.
The transfer between press and dryer sections will be modified with state-of-the-art web transfer and tail threading technology to provide the best runability for lightweight grades. In addition, smaller modifications and upgrades in the stock preparation and approach flow line are planned. Finally, the scope of delivery includes a comprehensive fabrics package for the PM 4 start-up and subsequent supply, as well as spare parts.
About DS Smith
DS Smith is a leading provider of sustainable fiber-based packaging worldwide, supported by recycling and papermaking operations. It plays a central role in the value chain across sectors including e-commerce, fast-moving consumer goods and industrials.
Through its purpose of “Redefining Packaging for a Changing World” and its Now and Next sustainability strategy, DS Smith is committed to leading the transition to the circular economy, while delivering more circular solutions for its customers and wider society – replacing problem plastics, taking carbon out of supply chains and providing innovative recycling solutions. Its bespoke box-to-box in 14 days model, design capabilities and innovation strategy sit at the heart of this response.
Headquartered in London and a member of the FTSE 100, DS Smith operates in 34 countries employing around 30,000 people and is a Strategic Partner of the Ellen MacArthur Foundation. Its history can be traced back to the box-making businesses started in the 1940s by the Smith family.
About the Voith Group
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services, and products on the market, and offers paper manufacturers integrated solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its comprehensive automation products and leading digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.
SCA relies on latest digitalization and lifecycle management solutions from Voith and BTG along the entire paper machine to save resources
SCA is successfully utilizing Voith's digital and automation solutions with the aim of optimizing the production efficiency of its new XcelLine PM 2. Last year, the leading full-line supplier Voith successfully commissioned the paper machine at its Obbola site. The high-performance machine produces 725,000 tons of kraftliner annually with basis weights between 100 and 200 gsm and has a design speed of 1,400 meters per minute.
- SCA uses digitalization and automation solutions from the Papermaking 4.0 portfolio of Voith and BTG across the entire paper machine
- In addition, Voith works closely with SCA after installation as part of an Efficiency Partnership
- Solutions lead to significant resource savings in paper production
“The journey for SCA and Voith together has only just begun,” says Gustaf Nygren, Mill Manager Obbola at SCA. “We have a long-term partnership in place with the target of reaching the common vision of PM 2 in Obbola becoming the new reference for safety, efficiency and digitalization.”
To achieve its goals, SCA is using more than 10 innovative digitalization and automation solutions across the entire paper machine from the Papermaking 4.0 portfolio of Voith and its subsidiary. For example, solutions from the OnEfficiency family help increase line efficiency and stabilize product and process quality. The increased efficiency also contributes to more sustainable and resource-saving paper production. SCA also uses applications from the OnCare family to monitor productivity and take optimization measures quickly.
Machine availability is further increased by digital services such as the OnCall.Video remote maintenance service. The Voith Paper Webshop enables fast ordering of spare and wear parts as well as services. The digital portfolio is made available on Voith’s IIoT dataPARC cloud platform, which is characterized by the highest security standards.
“With the PM 2, we will take our next steps in the digitalization journey. The applications provided by Voith will help us to monitor the process and make the right decisions,” confirms Niclas Ahnmark, Paper Mill Manager at SCA.
SCA has also signed a long-term service agreement with Voith subsidiary BTG for process control. BTG's Lifecycle program ensures optimal consistency accuracy and control by providing preventive maintenance services for the entire consistency sensors install base, including regular calibration and routine checks. BTG Field Service Engineers assist in the planning, implementation and coordination of the various maintenance services, maximizing machine uptime and stability while maintaining SCA's high safety standards.
The collaboration with SCA is long-term and is particularly evident through the Efficiency Partnership. Throughout the process, the teams work closely together to ensure that the solutions are used optimally. Stephan Sicking, Vice President Sales FRS EMEA at Voith Paper, explains, "As part of a digitalization roadmap, we have defined common goals and KPIs in a cross-functional team, developed a customized concept and are now providing support for successive installation and employee training. Already, the benefits from this collaborative approach are clearly demonstrated." Learn more on our Voith website: Containerboard mill Obbola PM 2 | Voith.
About SCA
The core of SCA’s business is the growing forest, Europe’s largest private forest holding. Around this unique resource, we have built a well-developed value chain based on renewable raw material from our own and others’ forests. We offer packaging paper, pulp, wood products, renewable energy, services for forest owners and efficient transport solutions. 2022 the forest products company SCA had approximately 3,300 employees and sales amounted to approximately SEK 21 bn. SCA was founded in 1929 and has its headquarters in Sundsvall, Sweden. More information at http://www.sca.com.
About Voith Paper
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.
Voith strengthens best-in-class mechanical roll service with sophisticated sensor technology and digital upgrades
With a worldwide network of 22 Mechanical Roll Service Centers, unrivalled domain expertise and sophisticated digital solutions, Voith is uniquely positioned as a full-line supplier to provide best-in-class customized roll maintenance to papermakers around the globe.
- A worldwide network of 22 Mechanical Roll Service Centers provides tailored support and short response time in state-of-the-art roll maintenance, repairs and digital upgrades
- Papermaking 4.0 portfolio supports data-driven decision-making to boost machine availability, production efficiency and sustainable papermaking
Voith’s individualized and transparent service solutions ensure maximum machine availability as well as highly reliable and sustainable production lines. Moreover, the benefits of Voith’s approach to mechanical roll service (MRS) extend beyond efficiency and sustainability gains.
“Expertly maintained rolls in paper machines are fundamental to efficient and sustainable papermaking. With the support of our experienced application specialists and state-of-the-art service tools, we are able to recommend if and when optimization or maintenance measures are required. And our global network of dedicated service centers ensures that timely roll maintenance is performed to schedule and to the highest of industry standards,” says Joerg Schauberger Global Product Manager MRS & Digital Products at Voith Paper.
SealView unlocks data-driven decision-making
With SealView, for instance, papermakers now have accurate, reliable, and real-time information on the wear status of sealing strips inside suction rolls. The sophisticated sensor system can be installed on any type or brand of suction roll at Voith MRS Centers. Notably, the SealView system provides insight on the condition of the seal strips in suction rolls and predicts the remaining seal lifetime. SealView can be accessed by machine operators at the customer site as well as remotely by dedicated Voith Service Centers.
Such precise information supports data-driven decision-making, increases safe roll run times and allows the stress-free and timely scheduling of roll change and service with the Voith MRS Centers. As seal strips are only ordered in time for the scheduled maintenance, capital expenditure is also reduced. What’s more, as SealView is based on a pneumatic system, with this innovative solution there is less risk of malfunction during use under wet conditions.
HydroSeal radically cuts lubrication water consumption
When SealView is combined with HydroSeal, further cost and resource savings are achieved. Unlike conventional seal strips that rely on water showers to cut down on friction during rotation, HydroSeal works with an innovative integrated lubrication system to ensure a constant, even and uniform lubrication over the complete width of the suction roll. Along with significant savings in lubrication water requirements, HydroSeal also increases the efficiency of drive operation, which reduces energy costs. Furthermore, rewetting is reduced and a more homogenous moisture profile across machine direction can be achieved, when running in optimum conditions.
At one plant in the U.S., installing HydroSeal led to an 82 percent reduction in water consumption for the lubrication of sealing strips each year, which translates into cost savings of more than US$30,000 for fresh water and wastewater.
“Our sophisticated sensor technology and advanced cloud-based analytics ensure decision-making around roll maintenance is fact-based, data-driven and impactful,” says Halim Takhedmit Digital Product Manager Fabric & Roll Systems at Voith Paper. “This digital upgrade is what customers need to turn their paper plants into ultraefficient and sustainable operations.”
Digitalized roll maintenance and inventory management
A transparent and easy to use inventory management system is crucial for optimizing maintenance scheduling and visualizing run times. This is provided by Voith’s OnCare.pmPortal, the powerful asset management tool for fabrics, rolls, roll covers and doctor blades. With the OnCare.pmPortal module “ID Tagging” critical products are tagged to support better tracking and inventory management. Depending on the product and machine environment, either a barcode, QR code or RFID/NFC technology is used. In all cases, a simple scan with a mobile device quickly reveals all the relevant information necessary for optimized predictive maintenance, including product history and run time since installation.
“By combining best-in-class roll maintenance service with future-oriented inventory management support, we are driving best practices in efficient and sustainable papermaking,” states Joerg Schauberger.
About the Voith Group
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services, and products on the market, and offers paper manufacturers integrated solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its comprehensive automation products and leading digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.
Fast and easy rebuild of existing cleaner systems: New AdaptClean technology ensures optimized cleaning process
Based on many years of experience in cleaner technology, Voith introduces the AdaptClean rebuild kit, the latest optimization option within its BlueLine product range. The AdaptClean technology enables a quick and easy conversion of existing low consistency cleaners from a diameter of 105 mm. The upgrade involves removing all parts below the headstock. A Voith cleaner cone and the Easy EcoMizer are then attached to the existing headpiece using an adapter. A dilution water line with pump makes the system ready for use again within a few hours.
- The new AdaptClean system leads to efficiency increases as well as significant fiber and energy savings for existing low consistency cleaner with a diameter of 105 mm or more
- The rebuild kit consists of an adapter, the tried and tested cones in various material designs, and the Easy EcoMizer
- The modernization is possible for most plants worldwide, regardless of manufacturer
"With the new AdaptClean system, we now offer an efficient and fast rebuild worldwide and independent of manufacturer for existing cleaner systems," explains Elmar Ott, Product & Service Manager at Voith Paper. "Due to the optimized service lives and higher plant efficiency, customers thus achieve cost savings every day through the modernization, even for originally non-Voith cleaners. The ROI of the AdaptClean system is therefore less than one year."
To realize the best cost-benefit combination, the new AdaptClean system is available in a wide range of cone materials. The proven Easy EcoMizer enables clog-free operation with optimal fiber backflushing, significantly reducing fiber losses compared to conventional systems. By reducing the amount of fiber, a significant increase in ash content in the rejects can be realized. In addition, increased inlet stock consistency achieves further energy savings.
Voith also supports its customers with suitable spare parts after the rebuild. In addition to the AdaptClean concept, Voith offers many additional services and individual measures to optimize processes and plant efficiency. Thanks to worldwide service locations and the OnPerformance.Lab remote service center, customers can receive competent support at any time and from any location. Find more information here.
About Voith Paper
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.
Voith’s PapermakingAcademy contributes to successful start-up of SCA’s PM 2 in Obbola
Voith delivered effective commissioning trainings for the November 2022 start-up of the world’s largest kraftliner machine, SCA’s PM 2 in Obbola, Sweden. Thanks to Voith's PapermakingAcademy and comprehensive documentation, the SCA team was optimally prepared for operation of its new state-of-the-art facility.
- Effective commissioning training provided by the PapermakingAcademy to ensure successful start-up of SCA’s PM 2 in November 2022
- PapermakingAcademy bundles Voith’s training offerings along the entire life cycle of a plant
- Customers benefit from in-depth expert know-how and application-oriented training courses
“A key factor to the successful start-up here in Obbola has been the training given to the employees,” says Lisa Lundström Hämälä, Process Engineer at SCA. “Voith prepared extensive training materials, and Voith and SCA together made sure there were several occasions for each training so employees could attend while also running our old, now closed paper machine.”
Voith is a leading provider of comprehensive expert training for the papermaking industry. With the PapermakingAcademy, the company offers target group-specific training programs and courses that cover the entire life cycle of a paper machine and the plant’s components. The PapermakingAcademy enables customers to use and operate their paper machines to their optimal capacity. During commissioning, this results in a faster take-over. At the same time, Voith supports papermakers with in-depth expert knowledge to drive forward efficiency and lift their plants to the next level of performance.
Training offerings of the PapermakingAcademy cover the entire life cycle of a paper machine
“The new training modules include all sections of the paper machine and cover its entire life cycle,” says Zahida Sakic-Kramer, Director Design Main Sections at Voith Paper, describing an important aspect of the PapermakingAcademy. “This allows us to support customers precisely where and when they need it – and with the help of new, digital tools.”
“With the PapermakingAcademy, we are expanding the previous training offered by the Voith PaperSchool, which primarily covered service-related topics,” adds Stefanie Schmied, Concept Manager Digital Training at Voith Paper. “Voith Paper now offers a comprehensive course catalog – from basic training units on our new machines and commissioning to in-depth, application-oriented expert training of specific service activities.”
The PapermakingAcademy course catalog gives information about all courses, the respective learning objectives and the recommended target groups. This ensures that participants get the maximum benefit from training in homogeneous learning groups and that customers can make use of a comprehensive and unique training offering to educate their personnel in the best possible way.
For further information on the PapermakingAcademy and the current course catalog, please visit: www.voith.com/papermakingacademy
Visit our website to learn more about SCA’s PM 2 in Obbola: www.voith.com/corp-en/industry-solutions/papermaking/obbola-pm-2.html
About the Voith Group
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.
Voith, Visy and Appita hold joint energy summit on decarbonization in paper production
The leading full-line supplier Voith, in collaboration with its customer Visy, a global packaging and resource recovery company, held a two-day workshop on decarbonization in papermaking last week in Melbourne. This event was supported by Appita, the leading Australasian pulp and paper technical association. The Energy Summit brought together leaders and experts to discuss the latest solutions and proven technologies for energy efficiency, cost savings and operational improvements.
- Experts present leading technologies and solutions
- The companies cooperate on decarbonization workshop for sustainable paper production
- During a World Café, topics such as customized rebuild solutions, service activities, as well as efficient spare and wear parts packages were discussed
The summary was positive throughout, as Jean-Yves Nouaze, Executive General Manager at Visy Pulp & Paper, also confirmed in his opening speech on Visy's decarbonization strategy: "We have a relentless focus on energy efficiency across our pulp and paper factories and developing our own energy supply through on-site clean energy plants. The Energy Summit is an important way for us to stay up to date with state-of-the-art solutions and proven technologies to further drive energy efficiency. By bringing experts together in one room, we have been able to generate new insights and share expertise.”
During the event, various Voith experts showed leading technologies as well as international perspectives that promote energy efficiency in papermaking. On the first day, Michael Weiss, CTO at Voith Paper, presented current research and development work at Voith Paper on decarbonization and minimization of energy consumption and gave an insight into the energy situation in the German and European paper industry. In addition, Mark Grenning, Director of Policy and Regulation of the Energy Users Association of Australia (EUAA), presented current developments and challenges in the Australian energy market for large energy users in his keynote speech.
"The Energy Summit builds on a very good partnership with Visy and is a great example of how we can work together to drive decarbonization and energy efficiency in paper manufacturing," emphasizes Michael Weiss. "With our holistic approach and forward-looking solutions, we are aiming for CO2-neutral production by 2030 and are committed to a sustainable future."
Dieter Wenninger, Regional President Products & Services Asia at Voith Paper: "The Energy Summit was a remarkable platform for the exchange of innovative solutions and proven technologies. We also explored efficient rebuild concepts that make a significant contribution to sustainability in paper production. The event not only strengthened our very good partnership with Visy, but also helped to further drive our spare and wear parts business as well as service activities in the region."
On the second day, Voith experts presented opportunities for energy savings along Voith Paper's full-line portfolio as part of a World Café. Topics such as efficient spare and wear parts packages, suitable service and maintenance concepts, as well as analyses of energy consumption and audits were discussed by the mixed groups consisting of representatives from Voith and Visy. The latest developments in digital transformation and automation were also presented. The Voith subsidiary Meri also presented efficient water management concepts that can lead to further resource savings.
Papermaking for Life sustainability program
As part of the innovation and development initiative "Papermaking for Life," Voith Paper presents versatile technologies and solutions that lead to more efficient and sustainable processes in papermaking. The emphasis is on water, energy and fiber savings as well as digitalization, innovations and partnerships as levers for more sustainable production. Another focus is on Voith's own activities at its locations worldwide. https://voith.com/Papermaking-for-Life/Energy
About Visy
Visy is a global leader in packaging and resource recovery and has been a pioneer in sustainability since its inception. The innovation, production and logistics capabilities are organized around an integrated, closed-loop approach. Together, they give rise to customized solutions that deliver lasting value to our customers, partners and communities. We have been in business for over 70 years and have more than 140 sites across Australasia, as well as commercial offices in Asia and Europe. With over 7,000 employees, our innovative approach provides end-to-end solutions for our customers' needs in paper, primary packaging, fiber packaging, packaging materials and consumables, point-of-sale displays, automation, material handling, logistics and recycling. https://www.visy.com.au/
About Voith Paper
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.
Voith presents sustainable and efficient innovations for optimized papermaking at ZELLCHEMING trade fair (June 20-22, 2023)
As the global full-line supplier to the paper industry and gold sponsor of the ZELLCHEMING trade fair, Voith will present leading solutions for the most efficient and sustainable paper production under the motto "Papermaking for Life" at booth 51, Hall North. The hybrid trade fair will take place from June 20-22, 2023, at the RheinMain Congress Center (RMCC) in Wiesbaden, Germany, and will provide a dialog platform for forward-looking process and product technology innovations for the paper, pulp and fiber-based industries.
- Voith will be present at booth 51, Hall North
- On June 20, a Mediterranean afternoon with the presentation of the new InfibraFiner refiner will take place
- In three technical presentations, experts will highlight new energy concepts, digitalization possibilities with augmented reality, and the new InfibraFiner refiner
“On June 20, we will exclusively present our new InfibraFiner refiner at our booth," says Martin Bassmann, Regional President EMEA at Voith Paper. "The InfibraFiner pushes the limits of refining and impresses with additional capacity and optimum energy efficiency. It is one of many examples from our portfolio of products and solutions for lower resource consumption and significantly higher profitability in paper production. We are looking forward to the personal exchange with the visitors on site.”
As a special highlight, Voith invites all trade show visitors to a Mediterranean afternoon at the booth on Tuesday, June 20. The event will start at 1 p.m. with the official product launch of the new refiner InfibraFiner. Visitors will be able to experience the new generation of refining in virtual reality.
In addition to the exchange at the booth, Voith experts will give presentations on the topics of energy, digitalization and innovation:
- June 20, 11:00 a.m.: Dr. Lada Bemert (Vice President New Business & Research, Voith) will participate in the panel discussion on "Innovative energy concepts in the paper and fiber-based industry".
- June 20, 03:45 p.m.: In the "Digitalization" session, Dr. Matthias W. Schmitt (Global Sales Manager Papermaking 4.0, Voith), together with Olav Dau (Automation Expert, Bellmer), will present new, practice-oriented possibilities for the use of Augmented Reality in the paper industry.
- June 20, 04:30 p.m.: Under the title "InfibraFiner DG - tradition transferred into future" Adrian Honig (Global Product Manager Refining, Voith) introduces the new generation of refining. In addition, Ênio Antonio dos Reis (Process and Engineering Consultant, Otacílio Costa Unit, Klabin) will present results and practical experience from the pilot installation at Klabin's Otacílio Costa paper mill.
On Thursday, June 22, the ZELLCHEMING Career Day will take place at the end of the trade show. Students and trainees will have the opportunity to get to know potential employers in the pulp and paper industry. Voith will also be actively represented here as a premium sponsor.
Further information on the trade fair
The ZELLCHEMING trade fair is an independent technical and scientific platform of the pulp and paper industry. As a meeting point for the industry, the trade fair connects research, science and industry. The trade fair can be visited both virtually and on site. The program can be found here: ZELLCHEMING-Expo (talque.com). General information can be accessed here.
About Voith Paper
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.
Voith and Essity develop groundbreaking concept for sustainable paper production
Saving CO2 emissions and energy are among the most important fields of action of our time. In recognition of this fact, Voith has developed a completely new, disruptive concept that allows CO2 neutral paper production. Moreover, the groundbreaking concept reduces fresh water consumption by up to 95 percent as well as energy consumption by up to 40 percent throughout the entire papermaking process. The disruptive process no longer requires fossil fuels. Voith has now agreed an exclusive partnership with Essity, a global hygiene and healthcare company, to drive further development of this new process. Accordingly, the development incorporates both Essity's extensive expertise in the tissue industry and Voith's knowledge as the leading technology supplier.
- Voith and Essity are working on a breakthrough concept for the entire papermaking process
- The concept enables a CO2 neutral paper production, as well as to reduce fresh water consumption by up to 95% and energy consumption by up to 40%
- Successful laboratory-scale test runs have already taken place; now the results are being transferred to a pilot line
"As the full-line supplier to the paper industry, we have set ourselves the ambitious goal of being able to realize CO2 neutral paper production by 2030," says Andreas Endters, President & CEO of Voith Paper. "The fact that we have developed this new process is an important milestone in the industry and demonstrates our high level of innovation. We are very pleased to have found a suitable partner in Essity, who shares our objective of climate-neutral paper production."
“Sustainability is integrated into Essity’s strategy for long-term profitable growth. We are committed to reducing our environmental footprint and achieving net zero emissions by 2050. This partnership with Voith is yet another concrete example of this,” says Magnus Groth, President & CEO of Essity.
Following successful trials on a laboratory scale, the research results obtained will now be transferred to a pilot line at the Voith Heidenheim site, Germany. This new set-up will enable testing under conditions close to production.
Papermaking for Life sustainability program
As part of the innovation and development initiative "Papermaking for Life," Voith Paper presents versatile technologies and solutions that lead to more efficient and sustainable processes in papermaking. The emphasis is on water, energy and fiber savings as well as digitalization, innovations and partnerships as levers for more sustainable production. Another focus is on Voith's own activities at its locations worldwide. Learn more about Voith Paper's innovations in the area of sustainability: voith.com/Papermaking-for-Life.
About Voith Paper
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.
Voith grows capacity for refurbishment services in Europe
At the end of January, Voith inaugurated its new refurbishment workshop in Karlstad, Sweden, alongside its customers, business partners, employees and media representatives. The new workshop and office space significantly increase capacity for refurbishment services of screw presses and screens in the Karlstad region, Scandinavia, and for all of Europe. It also presents the opportunity to refurbish other equipment, such as rotary valves, vacuum pumps and rolls.
- New workshop and office in Karlstad, Sweden, increase capacity for refurbishment services in Scandinavia and all over Europe
- State-of-the-art equipment ensures highest level and wide range of technology services for customers
“Our new location in Karlstad is a clear investment in the future of Voith Paper in Sweden,” says Jan Haraldsson, Operations Manager at Voith Paper Fabrics Högsjö AB. “Our customers now benefit from state-of-the-art equipment, a higher capacity and an even wider range of refurbishment services than before.”
During the event, members of the Voith Paper Products & Services leadership teams from Sweden and Germany alongside BTG and representatives of longstanding customers, including Holmen Braviken, learned about Voith Paper’s presence in Scandinavia and its efforts and achievements in sustainability and digitalization.
Wider range of refurbishment services
With the new location in Karlstad, Voith replaces the previous site of its Products & Services Division, doubles capacity for screw press refurbishments and meets increasing customer demands in this area. The largest screw presses can now be overhauled at the Voith site, allowing customers to significantly reduce downtime due to screw press refurbishments at their plant. Additionally, the new facility is equipped with a larger overhead crane capacity.
“The expanded crane capacity enables us to serve our customers with a wider range of refurbishment services,” says Krister Nygard, Service Center Director Scandinavia at Voith Paper Fabrics Högsjö AB. “We can refurbish rotary valves, vacuum pumps, rolls and other components.”
Clear focus on sustainability and efficiency
The expansion in Sweden goes hand in hand with Voith’s commitment to sustainable and efficient paper production. Refurbishment services allow for the economical use of raw materials and an increase in efficiency while utilizing existing resources. With the new location, Voith additionally sets a clear focus to serve its customers with efficient and sustainable services using state-of-the-art technology and expertise. In the course of the inauguration, Voith celebrates 10 years of its Products & Services Division in Sweden and takes the next step to further strengthen its business operations in northern Europe.
About the Voith Group
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services, and products on the market, and offers paper manufacturers integrated solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its comprehensive automation products and leading digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.
Corporate responsibility: Voith publishes Sustainability Report 2021/2022
The Voith Group has published the 13th edition of its annual Sustainability Report for fiscal year 2021/22. The focus is on the sustainability strategy, resource efficiency and employee safety in the company's own activities. In addition, the Sustainability Report shows how Voith products and services help customers worldwide achieve their sustainability goals. "We want to make a measurable contribution to the sustainable development of the economy and society," explains Dr. Toralf Haag, CEO Voith Group. "To this end, we make our actions transparent and comprehensible through comprehensive reporting."
In the paper industry, Voith Paper sets the standards in the area of resource-saving paper production. As part of its Papermaking for Life sustainability program, the leading full-line supplier has set ambitious targets for 2030 to significantly improve its customers' carbon footprint:
- 100 percent CO2-neutral paper production thanks to energy-optimized products, digital solutions, disruptive concepts and the efficient use of renewable energies
- 90 percent fresh water savings thanks to a completely new papermaking process
- 90 percent recycling rate thanks to the development of new fiber streams
In total, Voith Paper invests around 100 million euros per year in the development of efficient and sustainable innovations. To drive decarbonization forward, Voith Paper is focusing on four areas in its research and development work: Voith Paper is continuously optimizing its existing product portfolio to reduce energy consumption. One example here is the newly developed InduraClean (IDC) product family. Depending on requirements, the focus of the modular cleaning technology can be placed on significantly increased production, energy reduction of up to 50 percent or vastly improved separation efficiency. On the other hand, digital solutions ensure improved process efficiency with reduced shutdowns, which also reduces CO2 emissions. In order to realize CO2-neutral paper production by 2030, Voith Paper is also working with partners on disruptive concepts that have the potential to reduce CO2 emissions by further 50 percent. The fourth R&D area focuses on using renewable energies as efficiently as possible and identifying suitable storage options.
Strong focus on sustainability also in own activities
As a family-owned company, Voith also feels a particular responsibility to avoid environmental risks and to use resources responsibly in its own operations. The company’s commitment was confirmed by the independent rating agency ISS ESG, which again awarded Voith a premium rating of B- last year. This makes Voith one of the world's top companies in plant and mechanical engineering.
Over the past 10 years (2011/12 - 2021/22), Voith sites have been able to reduce energy consumption by 34 percent, water consumption by 44 percent and waste volume by 38 percent in relation to sales. In addition, all Voith locations worldwide have been climate-neutral since the beginning of 2022. Energy-saving and more efficient solutions were installed for this purpose. Voith also increased the share of renewable energies in the overall electricity mix from 38 percent in the previous year to currently 80 percent. In the same period, the company's own photovoltaic and hydroelectric power plants helped to generate 8.3 GWh of electricity themselves. As a result, the Voith Group was able to reduce greenhouse gas (GHG) emissions by 40 percent in fiscal 2021/22 and voluntarily compensated for the remaining emissions. By 2049/2050, emissions that are currently unavoidable are also to be reduced to a minimum.
In addition to ecological sustainability, social responsibility is a top priority at Voith. Closely related to this are occupational safety and health protection for Voith employees. With the help of safe workplaces and processes, accidents and work-related illnesses are to be avoided to the greatest extent possible. Thanks to a comprehensive occupational safety program, the number of workplace accidents in fiscal 2021/22 was reduced from 79 to 61 compared to the previous year. The frequency rate is therefore 1.6 (= number of occupational accidents per million hours worked). Voith is strongly focused on further reducing the number of occupational accidents to a minimum.
The Voith Sustainability Report 2022 contains many other examples, research and development areas, and projects examples that illustrate Voith's commitment to sustainability. The Voith Sustainability Report is now available for download on the Voith website. In addition, you can find more information about Voith Paper's sustainability program Papermaking for Life here.
About the Voith Group
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.