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2023 02 08 095757Toscotec will take part in the 8th edition of Paper One Show, the premier international paper exhibition in the MENA region, organized from 21 to 23 February 2023 at Expo Center Sharjah in the United Arab Emirates. 

In the past three years, Toscotec has been strengthening its presence in the Middle Eastern region with six new orders of tissue machines, including three turnkey operations. In developing towards state-of-the-art tissue technology, the Middle Eastern market has been recognizing the competitive advantage delivered by Toscotec’s high performance and energy efficient AHEAD line

Contacts to book an appointment at Toscotec’s booth C06
Marco Dalle Piagge, Sales Director, Tissue division Toscotec, This email address is being protected from spambots. You need JavaScript enabled to view it.
Enrico Fazio, Sales Director, Paper & Board division Toscotec, This email address is being protected from spambots. You need JavaScript enabled to view it.
Fabio Bargiacchi, Sales Manager, Tissue division Toscotec, This email address is being protected from spambots. You need JavaScript enabled to view it.

International technology group ANDRITZ and KCF Technologies, a leading provider of machine health solutions, announced their global collaboration

The partnership offers ANDRITZ’s customers a differentiated and comprehensive solution to their most complex manufacturing challenges. By combining KCF's machine health solutions with ANDRITZ’s extensive expertise in equipment design and process optimization, both companies will further improve customers’ plant safety, machine reliability, asset management, and system uptime in the pulp and paper industry.

“Our partnership with KCF Technologies will take our expertise in machinery diagnostics and overall plant process know-how to a new level. Customers will benefit from our cooperation with enhanced performance of their assets,” says Heinz Autischer, Chief Automation Officer, ANDRITZ GROUP.

The convergence of Metris – ANDRITZ Digital Solution platform and KCF's SMART diagnostics platform combines process optimization with real-time machine health data. Having both solutions seamlessly connected and integrated into one workflow provides customers with complete visibility for monitoring and analyzing equipment anomalies. In addition, quality work requests and maintenance activities are performed constantly enabling comprehensive system optimization.

  From left to right: David Grucza, Todd Grace (ANDRITZ), Jeremy Frank (Co-founder and CEO KCF Technologies) © ANDRITZ From left to right: David Grucza, Todd Grace (ANDRITZ), Jeremy Frank (Co-founder and CEO KCF Technologies) © ANDRITZ

"KCF Technologies is excited to partner with ANDRITZ to amplify the value brought from both companies' offerings. This is the first solution at scale to bring together asset knowledge, machine health data, and process optimization in one box. The benefit of the cooperation is a solution built for maximum value creation for our customers," adds Jeremy Frank, CEO of KCF Technologies.

The collaboration between ANDRITZ and KCF is a transformative step towards optimizing manufacturing on a global landscape. Through this agreement, ANDRITZ and KCF are focused on improving customers' operating efficiency and safety with an integrated solution.

ANDRITZ GROUP
International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems, services and digital solutions for a wide range of industries and end markets. ANDRITZ is a global market leader in all four of its business areas – Pulp & Paper, Metals, Hydro, and Separation. Technological leadership, global presence and sustainability are the cornerstones of the group’s strategy, which is focused on long-term profitable growth. The publicly listed group has around 27,900 employees and over 280 locations in more than 40 countries.

ANDRITZ PULP & PAPER
ANDRITZ Pulp & Paper provides sustainable technology, automation, and service solutions for the production of all types of pulp, paper, board and tissue. The technologies and services focus on maximum utilization of raw materials, increased production efficiency, lower overall operating costs as well as innovative decarbonization strategies and autonomous plant operation. Boilers for power generation, flue gas cleaning systems, various nonwoven technologies, panelboard (MDF) production systems, as well as recycling and shredding solutions for numerous waste materials also form a part of this business area. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

ANDRITZ AUTOMATION & DIGITALIZATION
ANDRITZ Automation & Digitalization covers the entire project life cycle of the plant. Starting with project management, hardware and software development, through installation works, commissioning, and operator training, to maintenance and design work for extensions and improvements. With the Metris technology brand, ANDRITZ Automation & Digitalization offers a wide range of digitization products that customers can use individually and in combinations for their own essential and sustainable benefit. The proprietary Metris platform adds significant value to the planning, operation, asset management, maintenance, and optimization of production plants and the associated supply chains. The division has around 2,000 employees and is active in over 100 locations.

KCF TECHNOLOGIES
KCF is on a mission to permanently solve the complex asset problems that have plagued industry. Their team develops technology and services that empower industrial businesses to eliminate unplanned downtime, optimize their operations, and outpace their competition. 
For more information on KCF Technologies, visit www.kcftech.com

 

Stora Enso has entrusted the leading full-line supplier Voith with the conversion of a former paper machine. The machine at the northern Finnish site in Oulu previously produced coated graphic papers. After the successful conversion, the machine will produce high-quality folding boxboard and coated kraft back (CKB). With a production volume of 750,000 tons per year, the plant will be the largest board machine in Europe. Start-up is scheduled for early 2025.

  • With an annual production volume of 750,000 tons of folding boxboard and coated kraft back (CKB), the machine will be one of the largest of its kind in Europe after conversion
  • The tailor-made full-line scope of supply includes state-of-the-art solutions that enable maximum production and resource efficiency with a minimum CO2 footprint
  • The renewed line will utilize Voith’s technologically leading solutions

It was important to Stora Enso that the converted line offers optimal production efficiency while meeting the highest environmental standards, especially excellent heat recovery. With the converted line, the company can achieve the highest production capacity in Europe for high-quality packaging made of folding boxboard and CKB.

"We are very pleased that Stora Enso has chosen our full-line solution," says Dr. Michael Trefz, President Projects at Voith Paper. "The order builds our existing partnership with Stora Enso further. After the conversion, the board machine will be a high-tech plant with the latest standards to produce high-quality board packaging."

Voith logoTo achieve the high production volume, Voith together with Stora Enso developed a tailor-made concept that maximizes both efficiency and sustainability along the entire paper machine. The scope of supply includes a new, three-layer wire section with the DuoFormer D II. The high-performance Triple NipcoFlex shoe press concept will enable maximum production output at the highest quality level. At the same time, the efficient technology will minimize specific energy and production costs. The machine will also feature maximum flexibility and top product quality thanks to a SpeedSizer system and four DynaCoat AT coating units with JetFlow F applicators. The SpeedSizer as well as the DynaCoat AT are partly made of carbon fiber to ensure stable cross sections at all grades and speeds. In addition, Voith's bulk-saving EcoCal HiBulk calender will provide excellent stiffness, outstanding smoothness and printability.

For ideal energy efficiency, Voith experts are also extensively rebuilding the existing dryer section. The high operating dew point of up to 65°C in the EcoHood 65 dryer hood lowers the supply and exhaust air volumes and thus reduces power and steam consumption. The CombiDuoRun drying concept efficiently dries the web on both sides, preventing curl even at high operating speeds. Finally, two VariFlex Performance winders will be installed. In addition, Stora Enso relies on Voith's leading digitalization and automation expertise. Thus, Voith will implement the OnControl.Machine MCS for the automation of the board machine, the OnQuality quality control system, and the OnCare.Health condition monitoring solution. The dataPARC cloud serves as the IIoT platform.

About Stora Enso
Part of the global bioeconomy, Stora Enso is a leading provider of renewable products in packaging, biomaterials, wooden construction and paper, and one of the largest private forest owners in the world. We believe that everything that is made from fossil-based materials today can be made from a tree tomorrow. Stora Enso has approximately 22,000 employees and our sales in 2022 were EUR 11.7 billion. Stora Enso shares are listed on Nasdaq Helsinki Oy (STEAV, STERV) and Nasdaq Stockholm AB (STE A, STE R). In addition, the shares are traded in the USA as ADRs (SEOAY). storaenso.com

About the Voith Group
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.

The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.

Valmet will deliver bleached chemi-thermo mechanical pulp (BCTMP), evaporation and non-condensable gas (NCG) technology as well as an extensive automation solutions package for Stora Enso’s Oulu mill in Finland. The delivery is part of Stora Enso’s approximately EUR 1 billion investment to convert the remaining idle paper machine at their Oulu site into a high-volume consumer board production line.

The order is included in Valmet’s orders received of the fourth quarter 2022. The value of the order will not be disclosed, but a delivery of this size and scope is typically valued at around EUR 75–100 million. The deliveries are done in phases and the upgraded mill is scheduled to be in operation in early 2025.

valmet logo rgb“With Valmet’s process technology and automation, we enable Stora Enso to produce carton board with excellent environmental performance and optimized fiber properties. Our leading BCTMP technology is built on Valmet’s strong ‘Fiber to Board’ knowledge. With the extensive automation package, we are able to offer Stora Enso a good visibility to the mill processes and excellent operability to maximize the performance of the whole mill,” says Sami Riekkola, Business Line President, Pulp and Energy, Valmet.

Technical information about the delivery
Valmet’s technology delivery includes a BCTMP line, an evaporation plant, and a NCG boiler for odorous gas handling. The BCTMP line has low operating costs, high process flexibility and reliability with excellent pulp quality and high bulk for board production. The evaporation plant is tailored for BCTMP filtrate recovery with high energy efficiency, and low electricity and steam consumption. It includes a Valmet Mechanical Vapor Recompression (MVR) Evaporator and the mechanically reliable Tube Evaporation technology. The NCG boiler is designed for very low NOx emissions. The delivery is supported by Valmet Industrial Internet solutions including connectivity and process support with analytics tools.

Valmet’s automation delivery includes a mill wide Valmet DNA distributed control system with the new web-based user interface as well as an integrated Valmet IQ Machine Vision system.

In addition, Valmet has already earlier agreed on a recovery boiler rebuild delivery for the Oulu site. The rebuild includes an electrostatic precipitator upgrade to ensure required capacity for the future production.

About the customer Stora Enso
Stora Enso is a leading provider of renewable products in packaging, biomaterials, wooden construction and paper, and one of the largest private forest owners in the world. Stora Enso’s strategy is that everything that is made from fossil-based materials today can be made from a tree tomorrow. Stora Enso has approximately 22,000 employees and the company’s sales in 2021 were EUR 10.2 billion.

Valmet is a leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. With our automation systems and flow control solutions we serve an even wider base of process industries. Our 17,500 professionals around the world work close to our customers and are committed to moving our customers’ performance forward – every day.

The company has over 220 years of industrial history and a strong track record in continuous improvement and renewal. In 2022, a major milestone was achieved when the flow control company Neles was merged into Valmet. The combined company’s net sales in 2021 were approximately EUR 4.5 billion based on the respective company figures.

Valmet’s shares are listed on the Nasdaq Helsinki and the head office is in Espoo, Finland.   

Follow us on valmet.com 

As previously announced, Michigan State legislatures have approved legislation to grant Billerud investment support of up to USD 200 million in funding to support Billerud’s investment plans. Today, Michigan Governor Gretchen Whitmer signed the legislation, approving the Michigan Economic Development Corporation’s (MEDC) appropriation of the funds.

The transformation of the Escanaba Mill is planned to be the cornerstone of Billerud’s expansion into North America, one of the largest and growing markets in primary fiber premium cartonboard. The project is expected to support hundreds of high paying jobs and require a significant number of contractors during the construction period.

This funding follows additional incentives recently approved by the State of Michigan Administrative Board, including approval of the Forest Products Processing Renaissance Zone. The zone exempts Billerud from paying almost all state and local property taxes at the Escanaba Mill.  

2022 10 13 090901The maximum support of USD 200 million assumes investments of approximately USD 1 billion. The final amount of the funding will be relative to the company’s actual investment and is subject to execution of the necessary agreements between the Michigan Strategic Fund (MSF) and Billerud U.S. Production Holdings LLC.

“Billerud’s transformational investment in their Escanaba Mill underscores the strength of our advanced manufacturing workforce and secures a critical win as we continue working to promote long-term, sustainable investments across the state,” said Quentin L. Messer, Jr., CEO of the MEDC and President and Chair of the MSF Board. “Through the steadfast support of our bipartisan legislative partners, the Whitmer-Gilchrist Administration, the men and women of organized labor, and our many local and regional partners across the Upper Peninsula, we are continuing to demonstrate that Michigan, on both peninsulas, is a place for pure opportunity.”

“We thank Governor Whitmer, the legislature, and the MEDC for their investment support for Billerud’s planned transformation of our Escanaba Mill into a world-class paperboard production facility,” said Billerud Americas Corporation President Rob Kreizenbeck. “We look forward to continuing to collaborate with our partners in government to facilitate our investments for the benefit of the Escanaba community, Upper Peninsula and the State of Michigan.”

A pre-feasibility study about Billerud’s planned conversion of the Escanaba Mill to paperboard production is ongoing and planned to be completed in the first half of 2023, after which the company’s Board of Directors can make an investment decision.
“This is truly a historic opportunity for the Upper Peninsula,” said Marty Fittante, CEO of InvestUP.  “We would like to express our appreciation to Billerud for its consideration in making this generational investment in Escanaba. The mill when transformed will not only benefit the region’s economy and the environment with its best-in-class sustainability standards but provide notice that the U.P. can and will compete in attracting advanced technology opportunities.”

Billerud provides paper and packaging materials that challenge conventional packaging for a sustainable future. We are a world leading company in superior paper and packaging materials made from virgin fibres; passionately committed to sustainability, quality and customer value. The company has nine production units in Sweden, USA, and Finland with around 5 800 employees in over 13 countries and customers in over 100 countries. Billerud is listed on Nasdaq Stockholm.
www.billerud.com

Ref Post 27th January

International technology group ANDRITZ presents its innovative fiber technologies for fiber treatment, usage and savings for sustainable tissue production at the TissueTalk webinar in cooperation with Tissue World Magazine.

Date: February 9, 2023 at 11:00 AM GMT (Greenwich Mean Time).

TissueTalk – the ANDRITZ tissue webinar in cooperation with Tissue World Magazine "Photo Andritz"TissueTalk – the ANDRITZ tissue webinar in cooperation with Tissue World Magazine "Photo Andritz"

Major Topics presented:

How can fibres be treated and prepared for sustainable tissue production? What are the latest R&D findings of ANDRITZ’ fiber experts and how do customers experience ANDRITZ’ pilot plants for fiber preparation and tissue production in Austria and the US?

ANDRITZ R&D experts will be presenting the latest solutions, R&D projects and trial results on:

  • Excellence in vigin fibers: Annual fiber treatment, by Antti Luukonen, Director R&D Center Fiber at ANDRITZ.
  • Excellence in stock preparation: Technologies for fiber saving, by Andreas Gorton-Huelgerth, Global Director Technology Fiber at ANDRITZ.
  • Excellence in tissue production: CO2 footprint reduction via fiber saving and alternative fibers, by Franz Harrer, Head of Technology Tissue at ANDRITZ.

ANDRITZ is looking forward to meeting you at TissueTalk! To register free of charge, please visit https://www.tissueworldmagazine.com/webinar/tissuetalk-every-detail-counts-the-impact-of-fiber-on-co2-reduction-in-tissue-production/?cid=EXTPress or contact us at This email address is being protected from spambots. You need JavaScript enabled to view it..

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems, services and digital solutions for a wide range of industries and end markets. ANDRITZ is a global market leader in all four of its business areas – Pulp & Paper, Metals, Hydro, and Separation. Technological leadership, global presence and sustainability are the cornerstones of the group’s strategy, which is focused on long-term profitable growth. The publicly listed group has around 27,900 employees and over 280 locations in more than 40 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides sustainable technology, automation, and service solutions for the production of all types of pulp, paper, board and tissue. The technologies and services focus on maximum utilization of raw materials, increased production efficiency, lower overall operating costs as well as innovative decarbonization strategies and autonomous plant operation. Boilers for power generation, flue gas cleaning systems, various nonwoven technologies, panelboard (MDF) production systems, as well as recycling and shredding solutions for numerous waste materials also form a part of this business area. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

The global interest of papermakers in water-saving solutions has steadily increased, with the effective use of water as a resource is an essential lever for sustainable paper production. To support papermakers in securing their future competitiveness, Voith and its subsidiary Meri have been developing tailored new innovations in the areas of water, sludge and residual materials for more than 25 years. Mutual understanding of the product portfolio, very close coordination in every project phase and many successfully completed projects characterize the partnership of the companies. As Axel Gommel, Global Product Manager Fiber Systems at Voith Paper, explains: "Over the years, we have developed unique process know-how. Combined with our highly efficient technologies, this makes Voith a strong full-line partner for manufacturers of all paper grades who want to take their operations to the next level of performance in the area of sustainability."

In successful cooperation, Voith and Meri experts offer fresh water treatment and conditioning as well as internal cleaning of process water streams. In addition to process and disposal machines, their extended portfolio also consist of wastewater treatment including primary, secondary and tertiary treatment via chemical or physical stages. These are combined with anaerobic and aerobic biological processes and sludge treatment. Customers also benefit significantly from Voith and Meri's water and wastewater balances. Furthermore, Meri offers optimized solutions for the rejects recovery process stages, such as transport, handling and conditioning, and waste-to-energy processes.

In addition to the optimized product portfolio and close cooperation, global presence is also a key success factor, as Henning Laubrock, Head of Sales & Technology at Meri, adds: "Thanks to the combined synergies of Voith and Meri, we are very well positioned and networked internationally." Voith now boasts more than 110 OCC stock preparations with a total production capacity of more than 40 million tons per year over the past 20 years. Meri has realized more than 5,000 installations and supplied more than 300 subsystems. With the opening of another site in Kunshan, China, Meri strengthened its local footprint in the APAC region, supplying efficient water, sludge and reject (WSR) and wastewater systems to Chinese and other Asian customers, among others.

2023 01 31 131713

According to Laubrock, a major milestone of Voith and Meri was the joint development of the sustainable water management system AquaLine. Following the official launch of the system in 2021, the AquaLine, AquaLine Flex and AquaLine Zero system variants are already in use at several well-known manufacturers of packaging paper. Among others, the North American paper manufacturer Green Bay Packaging uses the AquaLine Flex system variant at its PM 4 in Wisconsin. Equipped with a "biological kidney," the process water can be treated and part of the purified process water fed back into the production process. The amount of wastewater is thus reduced to up to 3.5 liters per kg of paper produced. Compared to similar production plants, Green Bay Packaging with an annual production volume of 621,422 tons and a design speed of 1,200 m/min saves fresh water amounting to 2,271 m³ per day. Comparable process values and savings can also be found in the plant of Turkish paper manufacturer Kipaş Kağıt, which started up in mid-2022. In addition, Kipaş Kağıt produces around 90 MW of electrical energy from biogas produced in Meri's anaerobic wastewater treatment plant and fed directly into the public grid.

Axel Gommel sums up: "The AquaLine Flex system variant has now become state of the art in the production of packaging papers. In addition, under certain conditions it is possible to operate plants with the closed, technologically very complex water circulation system AquaLine Zero, in which the process wastewater is reduced to zero liters." In the future, Voith will continue to develop the individual concept variants so that closed water circuits can increasingly be used throughout the paper industry. In addition, as part of Voith’s Papermaking for Life sustainability program, the company is also working on new, disruptive solutions to significantly reduce fresh water consumption.

Papermaking for Life sustainability program
Resource efficiency is a key focus of the Papermaking for Life sustainability program. As part of its innovation and development offensive, Voith Paper is presenting versatile technologies and initiatives that lead to more efficient and sustainable processes in paper production. The focus is on water, energy and fiber savings as well as digitalization, innovations and partnerships as levers for more sustainable production. Learn more about the focus topic water here: www.voith.com/papermaking-for-life/water.

About Meri
The MERI Group, a wholly owned subsidiary of Voith Paper, is a global environmental technology company specializing in industrial applications, particularly for the paper industry and food & beverage. Due to the global market trend towards "online shopping", the market of Meri's customers in the recovered paper/recycled based packaging paper industry will continue to grow in the coming years. MERI Group has been a leader in the relevant environmental technology field for the paper industry for years. With offices in Germany, USA, China and Brazil Meri realizes in the application fields: Residual and Fuel Processing, Material Handling, Reject and Sludge Dewatering, Water Treatment, Recirculating Water Purification and Wastewater Treatment single machine projects, upgrades and new construction of complete plants. With over 5000 units installed, Meri has been a reliable partner for customers in the global paper industry for many years, as well as for the market-leading parent company Voith Paper. Tel: +49 89 59 33 44 | Email: This email address is being protected from spambots. You need JavaScript enabled to view it. | https://www.meri.de/

About the Voith Group
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.

The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.

2023 01 31 092559Toscotec will take part in the 31st International Conference and EXPOACOTEPAC 2023 organized by the Colombian Association of Technicians of the Cellulose, Paper and Cardboard Industry (ACOTEPAC) from 8th to 10th February in Cali, Colombia.

Gabriele Romanini, Toscotec Sales Manager, will deliver a technical speech on 8th February at 3 pm titled “Strategic Route for Energy Efficiency in Tissue Technology”. The presentation focuses on Toscotec’s latest technological innovations aimed to improve the energy efficiency of tissue lines, reduce their carbon footprint and operating costs, and ensure compliance with the most stringent environmental regulations.

Contacts to book an appointment at Toscotec’s booth 27-28-29:
Gabriele Romanini
Sales Manager Tissue division Toscotec
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

Marcos Scheil Gonçalves
Sales Area Director Brazil Toscotec
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

For more than two years now, Toscotec has been a subsidiary of Voith and since then has been serving the business with new lines and major rebuilds in the tissue paper sector for the entire Voith Group. As a result, intensive cooperation began, which among other things resulted in an optimized BlueLine stock preparation portfolio for the tissue sector. The optimized portfolio is convincing, with more than 10 stock preparation systems for the tissue sector ordered worldwide in the last two years and with some already in operation. Voith has delivered over 70 machines, and many more are currently being processed.

  • Based on the joint know-how of Voith and Toscotec, solutions adapted specifically for the tissue sector are newly developed
  • The new stock preparation systems are already implemented in more than 10 new plants with over 70 installed machines
  • Among others, the customer Vajda-Papír benefits from the innovative solutions, which went into operation there successfully

"The cooperation between Voith and Toscotec has paid off for our customers right from the start," explains Steffen Bassmann, Director Product Management Fiber Systems at Voith Paper. "I am impressed how well Toscotec and Voith harmonized in their cooperation from the very beginning. This is a real win-win situation with clear added value for tissue producers worldwide."

2023 01 27 124625

"Together, we can offer our customers the best possible technologies for the entire process chain," adds Elisa Bertolucci, Fiber Systems Engineering Manager at Toscotec. "Our experts are always on hand to provide advice and support in achieving individual goals. Best-in-class technologies ensure highly efficient stock preparation and optimize resource efficiency."
As a leading tissue solutions provider, Toscotec can draw on Voith's full stock preparation expertise. For optimized water and wastewater management, Voith and Toscotec also work together with Meri, another Voith subsidiary. Customers thus benefit from a full-line portfolio from one source. 

One system already successfully commissioned is that of Vajda-Papír at its plant in Dunaföldvár, Hungary. Toscotec's AHEAD 2.2L machine has a production capacity of over 80,000 tons/year with a paper width of 5,600 mm and a maximum operating speed of 2,200 m/min. Here, the turn-key delivery includes the complete stock preparation system with new solutions from the harmonized Voith-Toscotec portfolio. These comprise IntensaMaXX, IntensaScreen, TwinFlo Refiner, a deflaker and a jointly developed thick stock cleaner (IDH). A new HC pulper designed by Toscotec and based on Voith's many years of pulping experience is also used. Furthermore, a new TT Hydromix was installed, which was jointly developed by Voith and Toscotec. The latter led to remarkable achievements on MD basis weight profile.

In addition to the stock preparation portfolio for tissue production, the cooperation extends to many other important areas such as paper machine components. Toscotec and Voith also complement each other in service and in the supply of spare and wear parts for tissue production. Last but not least, there are ideal synergies in the areas of engineering, automation and supply chain. 

About Toscotec 
Founded in 1948, Toscotec specializes in the design and manufacture of turn-key projects, complete machines, rebuilds and stand-alone systems for the tissue and paper and board industries. Headquartered in Lucca, Italy, with subsidiaries and service centers in China and North America, Toscotec offers cutting-edge technology and customized solutions to paper producers around the world. The technology is designed to achieve high production efficiency, low energy consumption and products of the highest quality. Energy efficiency, energy saving and quality are the basis for all its research and development, design and manufacturing.

About the Voith Group
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.

The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process. 

Italian carton board manufacturer Cartiera Pirinoli selected Toscotec for the rebuild of the entire press section of PM1 at its Roccavione site in Northern Italy. The project is planned for the second half of 2023.

2023 01 30 094118In order to ensure the highest operation flexibility across a wide range of basis weights, Toscotec will supply both a first nip composed of an upper plain press and a lower suction press, and a second nip featuring Voith NipcoFlex shoe press designed for a maximum nip load of 1,600 kN/m. The scope also includes a fully automatic tail feeding system, felt runs, showers, rolls, doctors, as well as guide and stretcher systems. 

The rebuild is set to significantly increase PM1’s productivity. The replacement of lower efficiency press rolls with a high performance first nip and a NipcoFlex will ensure a drastic reduction of PM1’s energy consumptions and paper breaks and increase post-press dryness.  

Silvano Carletto, President of Cartiera Pirinoli, says, “Toscotec’s technological solution offered a two-fold advantage: an optimal flexibility of regulation on the shoe press and an efficient layout inclusive of automatic tail feeding system. We are happy to partner with an established Italian supplier.”

Enrico Fazio, Sales Director of Toscotec’s Paper & Board division, says, “We are proud to provide an important rebuild to Cartiera Pirinoli, whose workers are entrepreneurs with full decision-making power. Their key concern was the supplier’s reliability and capacity to deliver an actual production upgrade. I am confident that this technological solution will allow them to achieve both higher efficiency and quality, especially in terms of paper bulk. In the future, Toscotec will continue to provide onsite and remote expert services for all their needs.” 

About Cartiera Pirinoli S.C.
Founded in 1872, Cartiera Pirinoli became a cooperative in 2015. It specializes in the production of multilayer coated carton board for foldable boxes and grey carton for packaging, cores, interlayers, and tubes. It operates one site in Roccavione, near Cuneo, with a production capacity of over 100,000 tons per year, which is distributed both in the national and the European market.

Contact
Enrico Fazio
Sales Director Paper & Board division Toscotec
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.