Displaying items by tag: acelli paper

Sonoco continues its investment plan to strengthen uncoated recycled paperboard mill system in U.S. and Canada.

Sonoco, one of the largest diversified global packaging companies, recently announced a significant investment to strengthen its Uncoated Recycled Paperboard (URB) mill system in the U.S., transforming its Hartsville, S.C., corrugated medium machine into a state-of-the-art URB machine.

As part of their investment, Sonoco chose A.Celli Paper for the supply of two new E-WIND® P100 paper rewinders and an R-WAY® automated material handling and packaging system

E-WIND® P100/P100H paper rewinders can be supplied at widths up to 8.4 m (330”), design speeds up to 2600 mpm (8500 fpm) and for basis weights up to 700 gsm (150 lbs/sq ft). 

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The comprehensive A.Celli R-WAY® integrated solution will provide extreme flexibility and productivity both in the handling and packaging of multiple products and in the style of packaging. 

A.Celli’s fully automated AGV (automatic guided vehicle) system will allow for significantly reduced labor, increased workplace safety and reduced damage to both products and mill site structures. In particular, a fleet of four vehicles will automatically manage the transport of the parent rolls from the paper machine to the rewinders, as well as the handling of finished reels to the warehouse.

"We are eager to see the results of this partnership. We are confident in the superior quality of the technological solutions offered by A.Celli in the field of winding, reel handling and packaging,” said Tim Davis, vice president and general manager of Sonoco

SONOCO PRODUCTS COMPANY – COMPANY PROFILE

Founded in 1899, Sonoco is a global provider of consumer, industrial, healthcare and protective packaging. With annual net sales of approximately $5.2 billion, the Company has 19,000 employees working in approximately 300 plants in 34 countries, serving some of the world’s best-known brands in some 85 nations. The Company was listed as one of Fortune’s World’s Most Admired Companies for 2021 as well as being included in Barron’s 100 Most Sustainable Companies for the third year in a row.

Published in North American News

The Indonesian paper mill and manufacturing company chooses A.Celli for the end line of their new packaging paper production line to be installed in the Mojokerto paper mill.

PT Mega Surya Eratama and A.Celli signed a contract for the supply of full-optional end line solutions for the packaging paper production line located in Mojokerto, Indonesia.

The PM2 line in object will produce an average of 1,360 tonnes per day of testliner and medium corrugated with a width of 6,700 mm and basis weight ranging from 90 to 180 gsm, thus making it the most advanced and productive line in the country for this type of products.

A.Celli x PT Mega Surya Eratama

A.Celli supply will include a PMT-designed pope reel, capable of processing rolls with a diameter equal to 4400 mm at a design speed of 1350 m/min, and our acclaimed E-WIND® P100 in the full-optional configuration.

Specifically, the paper rewinder, which will process reels at a design speed of 2600 m/min, will be equipped with an in-line unwinder and four in-line reel parking stations, an automatic spool parking, a web-in Slittomatic system for the automatic positioning of the slitting units and, finally, tail and core gluing systems.

The considerable diameter and width of the Jumbo rolls to be processed make this production line, whose start-up is scheduled for 2023, a unique project of which A.Celli is proud to be part.

Published in Asian News
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Thursday, 27 January 2022 12:18

A.Celli Paper appoints new Plant Director

A.Celli welcomes Daniel Galli, new Plant Director of the A.Celli Paper plant in Tassignano (LU).

The commercial, technological and organizational developments that have characterized the last few years of A.Celli Paper see the addition of a new, fundamental piece for future growth.

Daniel Galli, graduated in chemical engineering from the University of Pisa, has a solid background in the Lean Six Sigma methodology and many years of experience as Operations and Plant Director for numerous companies operating in various industrial sectors.

Daniel Galli, new Plant Director of the A.Celli Paper plant in Tassignano (LU).Daniel Galli, new Plant Director of the A.Celli Paper plant in Tassignano (LU).

Among his professional experiences, we point out the profitable and long-lasting period in force of a well-known multinational in the Oil & Gas sector, which has seen him cover various roles, including that of CEO. Last but not least, the role of Plant Director held for a famous luxury brand, for which he followed the start-up of the first production plant in the province of Florence.

Regarding his new role, Daniel Galli states: “I am honored to cover the role of Plant Director for A.Celli Paper and equally happy to be part of a solid, valid industrial company involved in a highly motivating market. I cannot wait to make the most of the skills and strengths acquired during my career to support my new colleagues and contribute to the development and growth of A.Celli. "

We therefore want to take this opportunity to offer Daniel our best wishes, confident that his professionalism and experience will allow A.Celli Paper to increase its success in the years to come.

Published in European News
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Tissue papers are usually intended for the hygienic-sanitary market and, precisely for this reason, their most requested characteristics are softness and bulkiness. However, there are other important properties that depend, above all, on the type of fibers used and their processing.

In the production of Tissue we use short and long fibers: the former confer qualities such as softness and silkiness, while the latter reinforce and give strength to the structure of the web. The technological level of both the machinery and the process used for the production of Tissue papers also have a great impact on the final quality of the product. In short, with the right raw materials and chemical additives, combined with dedicated cutting-edge machinery, it is possible to produce a perfect Tissue paper for top-of-the-range hygienic products.

So let's see in detail what are the five main and essential properties that quality Tissue must possess.

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Bulkiness

The bulkiness is defined as the volume occupied by a given weight of paper. This is an important property, as it is closely correlated with absorbency and softness, and is mainly determined by two factors: the production technologies and the quality of the fibers used.

To obtain a high bulkiness in the production phase it is possible to use advanced technologies such as, for example, the Through-Air Drying process (or TAD), in which the wet pressing phase is reduced to minimum in favor of the drying operations that take place in the dryer section of the paper machine. In addition to production technology, other factors determining bulkiness are the use of lower pressure in the press nips, less intensive refining of the fibers and the creping of the paper.

As regards the type of fibers to be used, to obtain a high bulk it is recommended to prefer high-yield cellulose pulps, rigid and less subject to collapse thanks to the higher lignin content and lower porosity.

Absorbency

Absorbency is a fundamental property for any Tissue product dedicated to drying liquids. The sheet must therefore have both a high absorption speed, in order to effectively carry out its drying action, and a high liquid-holding capacity, to remove as much liquid as possible. Absorbency is given by the type of fiber used, the refining operations, the creping performed, the layers present in the final product and the additives used.

Strength

The Tissue paper sheet, in its life cycle, is subjected to significant stresses during production operations, in the converting phase and, finally, during use by the consumer. Hence the need to obtain a sheet with an adequate level of strength, given by the combination of three factors:

  • strength and arrangement of fibers in the sheet;
  • level of molecular bond between the fibers themselves;
  • presence of strength additives.

Specifically, the first two factors depend on the process variables and the type of raw material used, while the use of additives is a widespread practice to add further strength to the fibers.

Wet Strength

Some Tissue products, such as kitchen paper, must be resistant even when wet, and this characteristic depends on the level of molecular bond between the fibers they are made of. In order to maintain the wet strength of these products as much as possible, additives can be used to supplement or replace the hydrogen bond of the fibers. In this way, it is possible to ensure that the Tissue paper maintains up to 50% of its dry strength when wet

Softness

Softness, while still being a subjective measure based on individual perceptions, is a very important requirement and sought after by consumers, especially as regards products dedicated to the hygienic-sanitary or personal care markets. Furthermore, the perception of softness does not depend only on touch, but also on sound and visual perceptions such as color (the degree of whiteness) and noise at the moment of tearing.

Softness is usually divided into surface softness, related to the velvet-like feeling to the touch, and bulk softness, which is an indication of the ease with which the paper yields when crumbled.

How to maintain the 5 properties of Tissue at the end-of-line thanks to A.Celli solutions

These five qualities, obtained during the production process of the paper sheet, must also be preserved in the subsequent phases, from the winding of the Jumbo rolls up to the shipment of the final reels to the converter. This is why A.Celli offers its customers a wide choice of winders, unwinders and rewinders of the E-WIND® range able to adapt to any production requirement in terms of speed, width and weight, with specific focus on bulky Tissue paper characterized by high crepe ratios.

Would you like to know more? Download our free content “How to manage soft Nonwoven and bulky Tissue paper”!

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Published in European News
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The Tissue line supplied by A.Celli Paper produced its first Jumbo roll in December 2021 with full satisfaction of the customer.

A.Celli Paper successfully started up in December 2021 the turnkey Tissue plant supplied to Partex Star Group.

The line, installed for the production of bulky and soft Tissue with high levels of absorbency, includes a low-consumption complete stock preparation from 100% pure cellulose pulp, the “Control and Automation System”, the ancillary services and the field equipment.

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The scope also includes a new iDEAL® Tissue machine with a width of 2800mm at the pope reel and a maximum operating speed of 1800 m/min, a 15-foot forged steel Yankee Dryer, an E-WIND® T100 three-ply Tissue slitter rewinder and, finally, a reel handling system.

Mr. Shamsul Arefin Chowdhury, collaborator of A.Celli Group, says, “It was extremely satisfying to produce the first Jumbo Roll with A.Celli Tissue machine. We at Partex Tissue Ltd. would like to thank A.Celli for the state-of-the-art technology and services they provided us with, which allowed for a wonderful start up without any sheet breaking. All of this was possible despite the COVID 19 pandemic situation and the consequent limitations.”

PARTEX STAR GROUP - COMPANY PROFILE

Partex Star Group is one of the largest Bangladeshi private sector enterprises. The Group, the then Partex Group, started its journey in 1962 thanks to Mr. M.A. Hashem and currently owns and operates more than twenty-five manufacturing, service and trading companies. The goal of the group is to offer the best value to its customers through its products and services for the consumer durable and FMCG markets.

Published in Asian News
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The Greek converter continues its expansion in the tissue paper industry and signs a contract with A.Celli Paper for the supply of a new turnkey production line.

A.Celli Paper will supply a complete turnkey solution for the production of tissue paper, from stock preparation up to the handling of the finished reels, to the European brand Intertrade Hellas S.A., the leading converter of base paper and sanitary tissue products in the Greek Market.

The turnkey line starts with specifically designed solutions for the preparation of stock from virgin fiber, which will take into account the specific customer needs in terms of layout, quality and throughput.

The Tissue machine included in the supply, the A.Celli iDEAL® Master 2000L, represents the most advanced and efficient solution through which A.Celli Paper underlines its role as a cutting-edge partner in the industry. This tissue machine features a web width of 5600 mm, a design speed of 2100 m/min and a working speed of 2000 m/min, all this to reach a production capacity of 244 tpd (20 gsm) or 221 tpd (16 gsm). The first-rate performance provided by the A.Celli line will ensure the desired increase in the production level and the improvement of the quality of the finished product.

A.Celli x Intertrade Hellas

Another key factor that led Intertade Hellas S.A. to choose A.Celli Paper was our capability to provide the Greek converter with a double format 16” Forged Yankee Dryer with a total width of 6085 mm.
Thanks to this technology, it is possible to substantially reduce the thermal energy requirement while maintaining the high drying capacity and ease of maintenance typical of this solution.

A.Celli will also provide Intertrade Hellas with:

  • A latest generation three-ply E-WIND® T200 slitter rewinder with a width of 5600 mm and a speed of 1800 m/min
  • A top-notch R-WAY® reel handling system, consisting of conveyor belt, wrapper, up-ender and labeling system.
  • Our renowned DCS control system and the innovative, Industry 4.0-ready automation platform capable of integrating the various systems implemented in the production plant.

Finally, the supply will include a wide range of services provided by the engineers of A.Celli Paper’s technical office: a group of experts with proven years of experience in the industry.

The machines have been pre-assembled at our headquarters located in Lucca, Italy, while the start-up is scheduled for the first quarter of 2022. A.Celli Paper is proud to offer our customer a leap forward in quality, aiming for important and ambitious production milestones.

"We are very excited working together with A. Celli for this turn key project. The new Tissue Machine, thanks to its efficiency and reliability, will be able to supply the Greek market with the highest quality of tissue. At last Greece will produce its own paper and, after many years, the country will become self-sufficient. It is indeed a historic moment, and we are very proud of it" says Ioannis Delidimos, CEO of Intertrade Hellas S.A.

“This investment boasts an important technological and strategic value. It’s a top-notch project carried out with a perfect partner: Intertrade Hellas. This is a state of the art, double width Tissue production line designed from the very beginning with sustainability, carbon footprint reduction and lower energy consumption in mind. A.Celli is fully committed to supply high value solutions to its customers" says Alessandro Celli, member of the A.Celli Paper Board of Directors.

ntertrade Hellas S.A. - Company Profile

Intertrade Hellas S.A., founded in 1992, started its activity with the production of paper products. Its current focus is the design and manufacturing of products synonymous with top quality and of high added value for both the consumer and the professional, all at a very competitive price. Over the past decade the company, which owns three factories in Acharnes and Metamorfosi and one factory in Inofyta, Viotia, has expanded its activities, strengthened its specialization in paper processing, invested in R&D and created new series of innovative products.

Published in European News

The paper rewinders will be installed downstream of the PM4 and PM5 dedicated to the production of special decorative paper, both located in Weifang City.

A.Celli is honoured to announce that Century Sunshine Paper Group Ltd has chosen to rely on A.Celli Paper’s technology by signing the contract for the supply of four E-WIND® P100 for its PM4 and PM5 lines located in Weifang City, in the Shandong province.

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The new Paper Rewinders, scheduled for delivery in mid-2022, will be used to process Jumbo rolls of Special Decorative Paper with a maximum width of 3910 mm and basis weight ranging from 50 to 150 gsm, all at a design speed of 2300 mpm.

Finally, A.Celli supply will include two shuttles for the transferral of the Jumbo rolls between different production lines.

Mr. Ci Xiaolei, Century Sunshine Paper Group Chief Engineer, says “We are very happy to have chosen A.Celli Paper’s solutions. Their machinery is top-notch and, specifically, the iDEAL® P100 are the paper rewinders we were looking for to ensure maximum productivity and the best product quality. We hope this is just the beginning of a long-term partnership between our two realities”

CENTURY SUNSHINE PAPER GROUP – COMPANY PROFILE

Shandong Century Sunshine Paper Group Company Ltd., founded in late 2000 and listed on the Hong Kong Stock Exchange market in 2007, is one of the top 15 paper manufacturers in China and among the top 100 paper manufacturers in the world. With total assets of RMB 10 billion, 4,000 employees, 15 branches and a total paper production capacity of 1.5 million tons per year, combined with an unique positioning and differentiation strategy, Sunshine Paper is currently at the forefront of the Chinese papermaking industry.

Published in Asian News
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The inclusion in the prestigious list, published by Forbes Italia and drawn up by Kon Group and Credit Suisse, is a further confirmation of the commitment made by the A.Celli Group towards environmental sustainability.

After being recognized as one of the Sustainability Leader 2021 by the economic-financial newspaper “Il Sole 24 Ore”, we are proud to announce that Forbes Italia has included, at the beginning of October, the A.Celli Group in the list of the 100 Italian excellences in the field of sustainability.

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The prestigious business magazine, together with Kon Group, a leading Italian operator in business and financial consultancy, and Credit Suisse, one of the world's leading banks, have acted according to two fundamental guidelines:

  • measure, thanks to the Esg rating issued by Altis and Reprisk, the results achieved in terms of eco-sustainability, highlighting the areas for improvement
  • give visibility to companies thanks to the collaboration with Forbes Italia.

It was not easy to identify the 100 excellences of Italian Sustainability. The rigorous criteria used by Altis to assign the rating and the cross-checking of the results through the Reprisk rating allowed the organizers of this first edition to select the companies that have most distinguished themselves and have often worked for years to achieve a sustainable production. Among the elements that were relevant for the purposes of the rating, particular importance was given to the propensity for innovation in governance and social sphere.

The A.Celli Group, by passing the required checks, was thus recognized as a champion of sustainability starting from the 350 starting candidates: a result that makes us extremely satisfied and confirms our desire to continue following the path of green economy.

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A.Celli Paper launched, with an exclusive online presentation, their new A.Celli iDEAL® Evo-Lock®, the next evolution of the Yankee Dryers with forged shell.

Mr. Clive Butler, Yankee Dryer Production Manager, and Mr. Fabrizio Tonello, A.Celli Paper Technical Director, were given the responsibility and honour to present new cylinder, characterized by an innovative head-to-shell connection system that doesn’t require welds or bolts.

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Thanks to this solution and to the use of a forged shell, the A.Celli Evo-Lock® allows to minimize the number of inspection activities required and to improve runnability on sheet edges, with consequent positive implications on the efficiency of the machine. Moreover, the special design of the Evo-Lock® allows to reduce the overall width of the shell, making it possible to dry a larger format sheet with the same existing machine gauge.

In regards to the achieved result, with the new A.Celli Yankee Dryer companies can expect to reduce by 94% the recommended inspection activities in the first 12 years compared to a traditional welded Yankee, without any drawbacks in terms of quality of the Tissue paper obtained, reliability and operator safety.

“Evolock represents A.Celli attitude to the continuous innovation, which springs out when Science and Technology meet Creativity and Experience” said Mr. Fabrizio Tonello, A.Celli Paper Technical Director.

The new A.Celli Evo-Lock® Yankee Dryer is already available for order as a single component or as a part of our cutting-edge iDEAL® Turnkey Tissue Plants, and its goal is to consolidate A.Celli Paper’s position as leading innovator in the Tissue paper industry.

Published in European News
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Thursday, 26 August 2021 10:57

Nonwovens Lamination

What is Lamination?

Lamination is the process of manufacturing a material in multiple layers, so that the combined physical and mechanical characteristics of each layer make for a stronger, more resilient composite material.

  • What is Lamination?
  • Nonwovens Lamination main areas of application
  • Nonwovens Lamination techniques and advantages
  • The Best Nonwovens Lamination machine

The earliest examples of lamination made use of natural adhesives such as beeswax, gums, tar and substances derived from animal bones. As technology progressed, we discovered the use of sealing wax as the first hot-melt adhesive. In the 1930s a wet lamination process (with the use of solvents) was used to bond shirt collars (a woven fabric) with cellulose acetate. This process was deemed inconvenient, and by 1948 progress was made in dry lamination using polyvinyl acetate plasticized with dibutyl phthalate.

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Nonwovens lamination, in particular, is the process of bonding two or more layers, at least one of which is a nonwoven fabric, with the objective of obtaining improved strength, stability, sound insulation, appearance, or other properties. Although less expensive to manufacture, nonwoven fabrics tend to be weaker than woven ones, and the lamination process comes into play just when there is the need to strengthen this nonwoven material for a variety of uses.

The bonding is typically done with the use of adhesives (or heat) and pressure, making it possible to manufacture nonwovens products, equipped with a waterproof layer, that are breathable, soft, comfortable and suitable for printing.

Shortly after the beginning of the industrial production of disposable diapers, nonwoven laminated products, such as the textile backsheet, appeared. From the early days of dry lamination various adhesives were produced, including hot-melt powders.

Breathability was an issue with lamination in the early days, but the processes used today are capable of producing breathable, porous materials that maintain their waterproof properties.

Published in European News
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